Shown on model 177.0 |
1 | B-pillar paneling |
P63.20-9359-06
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Topical note | General information on body repair | ||
Topical note | Pretreatment of bonding surfaces | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Notes on acoustic foam and structural foam in the vehicle | |||
General information on MB materials | |||
General information on repair of vehicles with ultra-strength steels. | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
3 | Remove B-pillar paneling(1). | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
4 | Prepare B-pillar paneling(1). | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
| Install | ||
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
General notes on welding | |||
General information on riveting | |||
5 | Install B-pillar paneling(1). | ||
| 000 588 02 84 00 Welder | ||
| 000 588 01 84 00 Welder | ||
1K-zinc dust paint | |||
Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
If a basic body filler is used as an alternative to the restoration of surfaces with body solder, | |||
| |||
Apply basic body filler. | |||
Process filler on body | |||
Basic body filler | |||
6 | Clean weld joints and sheet metal flange. | Commercially available devices/tools | |
7 | Remove spark protection blankets. | ||
8 | Clean repair area. | Commercially available devices/tools | |
9 | Treat repair areas with primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com | |||
10 | Seal seam after repair. | ||
Seam sealant, sprayable 310 ml | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
11 | Paint repair areas and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Only use paints approved by Daimler AG: http://xentryportal.mercedes-benz.com | |||
12 | Supplement cavity preservation | ||
13 | Reinstall detachable parts in area of repair point. |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1012-13A | Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
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