AR63.20-P-1150V | Replace complete A-pillar together with side longitudinal member | 12.5.11 |
MODEL 171, 172
P63.20-5078-06
Shown on model 171
1 A-pillar with side longitudinal member
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to components when performing electric welding and soldering work | ||
| General information on body repair | ||
| General information on MB materials | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
3 | Equip straightening bench with module members, cross members and straightening tool set. | Observe set-up plans provided. | |
Passenger car straightening system (Celette) gotis://K_60-65_02.0 | |||
Passenger car straightening system (Car Bench) gotis://K_60-65_03.0 | |||
4 | Place vehicle on straightening bench and fasten | Two-post lifting platform, 3.0 - 3.5 t electromechanical gotis://H_00.1_01.0 | |
Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01.1 | |||
5 | Separate A-pillar with side longitudinal member (1) | Round wire brush gotis://K_58.3_06.0 | |
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Metal needle template gotis://K_58.3_09.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
6 | Prepare A-pillar with side longitudinal member (1) for installation | Model 171 | |
Model 172 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
7 | Install A-pillar with side longitudinal member (1) and weld in | Model 171 | |
Model 172 | |||
Welding device (model 171) | |||
Portal frame (model 171, 172) | |||
Model 172 Portal bracket supplementary set (Celette) gotis://K_60-65_02.0 | |||
Straightening tool set, passenger cars (Celette) gotis://K_60-65_02.0 | |||
Straightening system, passenger cars (Car Bench) gotis://K_60-65_03.0 | |||
Multifunction device (spot welding) gotis://K_60-65_15.0 | |||
MIG-MAG inert gas welder gotis://K_60-65_17.1 | |||
Metal needle template gotis://K_58.3_09.0 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Zinc dust paint suitable for spot welding | |||
8 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | Two-post lifting platform, 3.0 - 3.5 t electromechanical gotis://H_00.1_01.0 | |
Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01.1 | |||
9 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
10 | Remove welding protection blankets | ||
11 | Clean repair area | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
12 | Prime repair area using primer filler | Use only primer filler approved by Daimler AG. | |
http://portal.aftersales.i.daimler.com | |||
13 | Carry out seam sealing after repairs | Supplement standard seals with sealant. | |
Model 171 | |||
Model 172 | |||
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG. | |
http://portal.aftersales.i.daimler.com | |||
15 | Apply additional cavity preservation | Model 171 | |
Model 172 | |||
16 | Install all detachable body components in area to be repaired |
171 589 00 23 00
Welding device
Portal frame
129 589 03 23 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
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