Commercially available tools
Number | Designation | |
WH58.30-Z-1010-02A | Sheet metal crimping shears | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.20-3863-09
1 Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
2 Coat insides of spot weld flanges with zinc dust paint.
P63.20-3865-06
3 Mark separation point on longitudinal member reinforcement,
dimension a = approx. 55mm
and cut with body saw (area A).
4 Crimp longitudinal member reinforcement with crimping pliers (area A).
5 Drill rivet hole to Ø 6.5 mm (area A).
6 Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
7 Coat insides of spot weld flanges with zinc dust paint.