Replace upper A-pillar outer paneling

AR63.20-P-1105QA

Replace upper A-pillar outer paneling

18.11.11



Removing

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A



General information on body repair

All models

AH60.00-N-0001-01A



Measures for preventing damage to vehicles or components when performing electric welding work

All models

AH00.00-N-0005-01A



Notes on paintwork repairs

All models

AH98.00-P-9408-02A



General information on MB materials

All models

AH98.00-P-9409-03A

1

Remove windshield

2

Remove detachable parts in area to be repaired

3

Remove detachable parts in area to be repaired

4

Cover all detachable body components remaining in vehicle (area to be repaired)

Tarp (fire-resistant)



General information on body repair

AH60.00-N-0001-01A

5

Remove upper A-pillar outer paneling

AR63.20-P-1105-01QA

 Spot weld milling cutter

*201589005100

Ball cutter, dia. 12 mm

Vario Drill WS 91 spot weld removing tool

Round wire brush, braided, dia. 70 mm

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Cutting disk, 65 mm dia., 80 m/s (max. 23,500 rpm)

Drill
gotis://K_58.1_04.0

Straight grinder
gotis://K_58.0_03.0

Angle grinder
gotis://K_58.1_07.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Prepare upper A-pillar outer paneling for installation

AR63.20-P-1105-02QA

Round wire brush, braided, dia. 70 mm

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Drill
gotis://K_58.1_04.0

Angle grinder
gotis://K_58.1_07.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

7

Install upper A-pillar outer paneling

AR63.20-P-1105-03QA



General information on riveting

AH60.00-P-0003-01N

Round wire brush, braided, dia. 70 mm

Electrode miller

Clamping pliers

Blind rivet/punch riveting method
gotis://K_68-80_06.0

Hand riveter

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Cutting disk, 65 mm dia., 80 m/s (max. 23,500 rpm)

Manual temporary fastener, dia. 6.4 mm - clamping range 0 - 15 mm, identification color silver

MIG MAG gas welder (steel, brazing, aluminum)
gotis://K_60-65_17.1

Inverter spot welder
gotis://K_60-65_16.0

Straight grinder
gotis://K_58.0_03.0

Angle grinder
gotis://K_58.1_07.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Polygrip countersunk-head rivet, 6.414

*BR00.45-Z-1002-13A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

MB preservative

*BR00.45-Z-1003-05A

8

Clean weld joints and metal flanges with wire brush

9

Clean repair areas and prime using primer filler

10

Seam sealing following repair

Supplement standard sealant using MB preservative.

Sealant

*BR00.45-Z-1003-01A

11

Paint repair areas and adjacent surfaces

12

Cavity preservation following repair work



Notes on cavity preservation

AH97.20-P-0001-01B

13

Install windshield

14

Install all removed detachable parts

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity sealant, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1002-13A

Polygrip countersunk-head rivet, 6.414

A 003 990 86 97 05