Replace A-pillar inner section

AR63.20-P-1104MCC

Replace A-pillar inner section

14.05.2019

Model

451.3/4

Shown on model 451.3

1

A-pillar inner section



Remove

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

General information on riveting

AH60.00-P-0003-01N

Notes on replacing body parts

AH60.00-P-0027-01FF

1

Remove detachable parts in the repair area

2

Cover all detachable parts remaining in vehicle (area to be repaired)


Use fire-resistant welding protective cover
to prevent damage due to flying sparks.

3

Remove part of the side wall paneling

On model 451.3

AR63.10-P-0115MCC

For model 451.4

AR63.10-P-0115MCO

4

Remove the front wheel arch end section

AR63.20-P-0013MCC

5

Remove part of the sidewall reinforcement

AR63.20-P-0862MCC

6

Remove A-pillar outer section

For model 451.4

AR63.20-P-1102MCO

7

Remove upper A-pillar outer paneling

For model 451.4

AR63.20-P-1105MCO

8

Remove upper A-pillar reinforcement

On model 451.3

AR63.20-P-1113MCC

For model 451.4

AR63.20-P-1113MCO

9

Remove lower A-pillar reinforcement

On model 451.3

AR63.20-P-1114MCC

For model 451.4

AR63.20-P-1114MCO

10

Remove side longitudinal member reinforcement section

AR63.30-P-0818MCC

11

Remove longitudinal member inner shell at entrance section

AR63.30-P-1143MCC

12

Remove A-pillar inner section (1)

AR63.20-P-1104-01MCC

13

Prepare mating surfaces at vehicle for A-pillar inner section (1)

AR63.20-P-1104-02MCC

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

14

Prepare A-pillar inner section (1) for installation

AR63.20-P-1104-03MCC

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

15

Install A-pillar inner section (1)

AR63.20-P-1104-04MCC

16

Install longitudinal member inner shell at entrance section

AR63.30-P-1143MCC

17

Install side longitudinal member reinforcement section

AR63.30-P-0818MCC

18

Install bottom A-pillar reinforcement

On model 451.3

AR63.20-P-1114MCC

For model 451.4

AR63.20-P-1114MCO

19

Install upper A-pillar reinforcement

On model 451.3

AR63.20-P-1113MCC

For model 451.4

AR63.20-P-1113MCO

20

Install upper A-pillar outer paneling

For model 451.4

AR63.20-P-1105MCO

21

Install A-pillar outer section

For model 451.4

AR63.20-P-1102MCO

22

Install part of side wall reinforcement

AR63.20-P-0862MCC

23

Install the front wheel arch end section

AR63.20-P-0013MCC

24

Install part of side wall paneling

On model 451.3

AR63.10-P-0115MCC

For model 451.4

AR63.10-P-0115MCO

25

Clean weld joints and sheet metal flanges with wire brush and clean repair areas

26

Prime repair area using primer filler

27

Supply standard seam seals with body sealant

AR97.10-P-4000MCC

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

28

Supplement standard underbody protection with permanent underfloor protection

Underfloor protection 800 ml

*BR00.45-Z-1001-05A

29

Paint repair area adjacent surfaces

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02MCC

30

Add cavity preserving agent

AR97.20-P-1500FF

Teroson protective wax, art. no: 122.73Q

*BR00.45-Z-1008-05A

31

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-05A

Underfloor protection 800 ml

A 001 986 46 10

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1008-05A

Teroson protective wax, art. no: 122.73Q

Henkel Loctite
www.Loctite.de