1 | A-pillar outer section |
P63.20-8721-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. | |
Topical note | General information on body repair | ||
Topical note | General information on crack diagnosis of aluminum parts | ||
Topical note | Pretreatment of bonding surfaces | ||
Note on working on aluminum components and vehicles | |||
| Remove | ||
1 | Prepare all workshop equipment and commercially available devices/tools required for repair | ||
2 | Remove detachable parts in areas to be repaired | ||
3 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
4 | Set up straightening bench with module members, crossmembers and straightening bracket set | Observe set-up plans provided. | |
5 | Place vehicle on straightening bench and fasten | ||
6 | Remove the outer side longitudinal member | ||
7 | Remove A-pillar outer section (1) | ||
| 000 588 02 39 00 Rivet press tool | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Preparation | |||
8 | Prepare new A-pillar outer section part (1) for installation | ||
Commercially available devices/tools | |||
| Install | ||
Warning | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
General notes on welding | |||
General information on riveting | |||
9 | Install new A-pillar outer section part (1) | ||
| 000 588 02 39 00 Rivet press tool | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Gap dimension, longitudinal member panel to fender/sidewall panel | |||
Parts kit for 2-component adhesive for body | |||
Blind rivet 6.414 (clamping range 2.6 mm to 6 mm, draw-off strength min. 15.5 kN) | |||
Blind rivet 6.417 (clamping range 4.5 mm to 7 mm, draw-off strength min. 15.5 kN) | |||
Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range (S48) | |||
Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range (S68) | |||
Feeler gauge | |||
10 | Install the outer side longitudinal member | ||
11 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| Clean | ||
12 | Clean welds and sheet metal flanges | Commercially available devices/tools | |
13 | Remove fire-resistant welding blankets | ||
14 | Clean repair area | Commercially available devices/tools | |
Paint | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
Topical note | Notes on paintwork repairs | ||
Topical note | Notes on sprayable joint sealant | ||
Topical note | Notes on cavity preservation | ||
Notes on seam seal | |||
General information on MB materials | |||
15 | Prime repair areas using a primer filler | Use only primer filler approved by Daimler AG. Guidelines for paint technology can be found at: https://xentryportal.i.daimler.com/wps/portal | |
16 | Perform seam sealing after repair | ||
Supplement standard seals with sealant. | |||
17 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG. Guidelines for paint technology can be found at: https://xentryportal.i.daimler.com/wps/portal | |
18 | Add cavity preserving agent | ||
| Assemble | ||
19 | Install detachable parts in area to be repaired |
129 589 03 21 00
Feeler gauge
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1045-13A | Blind rivet 6.414 (clamping range 2.6 mm to 6 mm, draw-off strength min. 15.5 kN) | A 000 991 55 32 |
BR00.45-Z-1046-13A | Blind rivet 6.417 (clamping range 4.5 mm to 7 mm, draw-off strength min. 15.5 kN) | A 000 991 53 32 |
BR00.45-Z-1052-13A | Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range (S48) | A 000 991 27 33 |
BR00.45-Z-1054-13A | Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range (S68) | A 000 991 29 33 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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