Prepare B-pillar internal component for installation

AR63.20-D-1355-03TS	Prepare B-pillar internal component for installation
	000 588 01 84 00 Welder		WS60.00-P-0021K

Model	907.6/7, 910.6
	with code T16 (Sliding door right)
	Right side of vehicle
Model	907.6/7, 910.6
	with code T19 (Sliding door left)
	Left side of vehicle

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

 The next steps are shown on the right component parts and must be carried out in the same way for vehicles with code T19 (left sliding door) in the event of damage to the left side of the vehicle.

Prepare B-pillar internal component for installation

D63.20-A033-07

1	Mark separating point on the outer sliding door entrance (1) (area A).

 Transfer separation point from vehicle.

2	Cut separating point at outer sliding door entrance (1) (area A).

 Commercially available devices/tools
Body power jigsaw

3	Dispose of remaining piece (C-pillar side).

4	Drill holes on the outer sliding door entrance (1) with a diameter of 7 mm (area B).

 Commercially available devices/tools
Hand drill

5	Mark separating points on B-pillar paneling (2) (areas C and D).

 Transfer separation points from vehicle.

6	Cut separating points on B-pillar paneling (2) (areas C and D).

 Commercially available devices/tools
Body power jigsaw

7	Dispose of remaining piece.

D63.20-A034-02

8	Grind mating surfaces down to bare metal on the B-pillar paneling (2) and reinforcement (2.1, 2.2, 2.3) in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

9	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

10	Zinc dust paint to insides of spot weld flanges.

D63.20-A035-06

11	Install reinforcement (2.1, 2.2, 2.3) in B-pillar paneling (2), fit, and fix in place.

 Align reinforcement (2.1, 2.2, 2.3) according to holes (arrows) in the B-pillar paneling (2).

 Commercially available devices/tools
Clamping pliers (Standard)

12	Reinforcement (2.1, 2.2, 2.3)   (areas E, F, G1, G2).

13	Apply zinc dust paint to inside of the spot weld flange (areas E, F, G1, G2).

D63.20-A036-06

D63.20-A037-09

14	Drill holes in support (5) with a diameter of 7 mm (area H).

 Commercially available devices/tools
Hand drill

15	Grind mating surfaces down to bare metal in cross-hatched areas on the inner top B-pillar (3), inner bottom B-pillar (4), and support (5) and around the holes (area H).

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

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