ar6310s589303ea

Install sidewall paneling up to window cutout

Typ ar · temat 63.10 · wersja 0100 · 2016-02-15

Dotyczy: Model 447.601 with code T19 (Sliding door left) with code W29 (Window fixed behind) Left side of vehicle Model 447.601 with code W29 (Window fixed behind) Right side of vehicle Model 447.701 with code T19 (Sliding door left) with code W29 (Window fixed behind) with code ZK4 (Mixto) Left side of vehicle Model 447.701 with code W29 (Window fixed behind) with code ZK4 (Mixto) Right side of vehicle Model 447.811 Right side of vehicle Model 447.811 with code T19 (Sliding door left) Left side of vehicle

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.10 Ściana boczna — Seria 447 (modele 601, 701, 811)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.35 Błotnik/ ściana boczna — Seria 447 (modele 601, 701, 811)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.38 Poszycie z lewej strony — Seria 447 (modele 601, 701, 811)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.39 Poszycie z prawej strony — Seria 447 (modele 601, 701, 811)

AR63.10-S-5893-03EA

Install sidewall paneling up to window cutout

Model

447.601

with code T19 (Sliding door left)

with code W29 (Window fixed behind)

Left side of vehicle

Model

447.601

with code W29 (Window fixed behind)

Right side of vehicle

Model

447.701

with code T19 (Sliding door left)

with code W29 (Window fixed behind)

with code ZK4 (Mixto)

Left side of vehicle

Model

447.701

with code W29 (Window fixed behind)

with code ZK4 (Mixto)

Right side of vehicle

Model

447.811

Right side of vehicle

Model

447.811

with code T19 (Sliding door left)

Left side of vehicle

Gap dimensions

Number

Designation

Model 447, 448 except code W65, W68

Model 447, 448 with code W65, model 447, 448 with code W68

BE60.00-N-1006-01J

Gap dimensions

Sliding door to roof frame

Dimension "FA"

mm

4,5 (1,4)

4,5 (1,4)

Sliding door to sidewall

Dimension "FB"

mm

4 (+1,2/-0,8)

4 (+1,2/-0,8)

Glass pane in sliding door, all-round

Dimension "FC"

mm

3

3

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 except code W65, W68

Model 447, 448 with code W65, model 447, 448 with code W68

BE60.00-N-1007-01J

Gap dimensions

Sidewall to liftgate

Dimension "GA"

mm

-

4,5 (+1,5/-0,2)

Sidewall to cover on guide rail of sliding door

Dimension "GB"

mm

1,5 (0,8)

1,5 (0,8)

Sidewall to fuel filler door

Dimension "GC"

mm

4,5 (1)

4,5 (1)

Glass pane in sidewall at front, all-round

Dimension "GD"

mm

3

3

Sidewall to taillamp

Dimension "GE"

mm

1,2 (0,5)

1,2 (0,5)

Glass pane in sidewall at rear, all-round

Dimension "GF"

mm

3

3

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 except code W65, W68

Model 447, 448 with code W65, model 447, 448 with code W68

BE60.00-N-1008-01J

Gap dimensions

Rear window in liftgate, all-round

Dimension "HA"

mm

-

4 (1)

Folding rear window in liftgate, all-round

Dimension "HB"

mm

-

4 (1)

Liftgate to taillamp

Dimension "HC"

mm

-

4,5 (1)

Liftgate to bumper at side

Dimension "HD"

mm

-

4 (1)

Liftgate to bumper at bottom

Dimension "HE"

mm

-

6 (1,5)

Liftgate to roof frame

Dimension "HF"

mm

-

5,5 (1)

For picture, see

-

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 except code W65, W68

Model 447, 448 with code W65, model 447, 448 with code W68

BE60.00-N-1009-01J

Gap dimensions

Left rear-end door to right rear-end door

Dimension "IA"

mm

6 (1)

-

Rear-end door to bumper at side

Dimension "IB"

mm

4,5 (1)

-

Rear-end door to bumper at bottom

Dimension "IC"

mm

6 (1,5)

-

Rear-end door to taillamp

Dimension "ID"

mm

6,4 (1)

-

Rear-end door to cover over taillamp

Dimension "IE"

mm

6,4 (1)

-

Rear-end door to roof frame

Dimension "IF"

mm

7 (1,5)

-

Rear window in rear-end door, all-round

Dimension "IG"

mm

4 (1)

-

For picture, see

AR60.00-S-0700-01E

-

Install sidewall paneling up to window cutout

129 589 03 21 00

Feeler gauge

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Install sidewall paneling up to window cutout

1

Install side wall paneling (1), sliding door, liftgate or rear-end door, seal and lock striker and fit.



2

Check gaps using feeler gauge and adjust.
Gap dimensions "FA", "FB"
Gap dimensions "GA", "GC"
Gap dimension "HF"
Gap dimensions "IA", "IF"



3

Fix sidewall paneling (1) in place.



4

Remove sliding door, liftgate or rear-end door, seal and lock striker.



5

Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area A).


S63.10-5712-06

6

Model 447.601/701 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate)
Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area B).

7

Remove side wall paneling (1).

8

Deburr rivet holes on both sides.

9

Coat insides of riveted joints with zinc dust paint.

Install sidewall paneling up to window cutout

S63.10-5713-09

10

Apply sealant to body and lock striker reinforcement (2).

11

Apply 2-component adhesive to body (area C).

Observe pretreatment of bonding surface (area C). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

Install sidewall paneling up to window cutout

12

Install side wall paneling (1) and fit.



13

Fix sidewall paneling (1) in place.



14

Side wall paneling (1) (areas D to I).



15

Drill side wall paneling (1) before inert gas welding (arrows).



16

Side wall paneling (1) (areas L and M).



17

Sidewall paneling (1) (areas J and K).


Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.


S63.10-5714-06

Install sidewall paneling up to window cutout

18

Side wall paneling (1) (area N).


S63.10-5715-06

Install sidewall paneling up to window cutout

19

Scribe separating point and cut (area O).



20

Remove separated section from side wall paneling (1).



21

Grind inert gas welds and inert gas spot welds down flat.



22

Clean weld joints.



23

Restore and smooth surfaces on side wall paneling (1).



24

Remove shavings and drill chips.


o

Dimension approx. 3 mm

S63.10-5716-06

25

Install blind rivet nut M5 (area P).

26

Model 447.601/701 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate)
Install blind rivet nut M5 (area Q).