Remove sidewall paneling up to window cutout

AR63.10-S-5893-01E	Remove sidewall paneling up to window cutout
	000 588 00 84 00 Heat gun		WS54.00-P-0049B

Model	447.603
	with code T19 (Sliding door left)
	with code W29 (Window fixed behind)
	Left side of vehicle
Model	447.603
	with code W29 (Window fixed behind)
	Right side of vehicle
Model	447.703
	with code T19 (Sliding door left)
	with code W29 (Window fixed behind)
	with code ZK4 (Mixto)
	Left side of vehicle
Model	447.703
	with code W29 (Window fixed behind)
	with code ZK4 (Mixto)
	Right side of vehicle
Model	447.813
	Right side of vehicle
Model	447.813
	with code T19 (Sliding door left)
	Left side of vehicle
Model	448.813
	Right side of vehicle
Model	448.813
	with code T19 (Sliding door left)
	Left side of vehicle

Modification notes

19.02.2020

First infoblock, repair materials and WS reference, added.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

 Refer to the superordinate service document for further information.

Safety information in superordinate service document must be observed.

 The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

S63.10-5485-09

a

Dimension (approx. 100 mm)

1	Mark separating points on sidewall paneling (1) (areas A and B).

2	Cut separating points on sidewall paneling (1) (areas A and B).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

3	Expose spot welds on sidewall paneling (1) (areas C to I).

4	Cut out spot welds on sidewall paneling (1) (areas C to I).

 Cut out spot welds (arrows) through two panel thicknesses.

S63.10-5486-09

5	Expose spot weld (area J).

6	Cut out spot weld (area J).

7	Expose spot weld (area K).

8	Drill out spot weld (area K).

9	Heat sidewall paneling (1) in crosshatched areas.

 Crosshatched areas are bonded with adhesive.

10	Remove damaged side wall paneling (1).

11	Grind mating surfaces around hole (area L) down to bare metal.

12	Remove shavings and drill chips.

S63.10-5487-06

S63.10-5488-09

13	Grind mating surfaces down to bare metal in cross-hatched areas and around holes (areas M and N).

 Sand down spot weld flanges to bare metal on both sides.

14	Remove shavings and drill chips.

15	Coat insides of spot weld flanges with zinc dust paint.

 Do not coat bonding surface (area O) with zinc dust paint.
Otherwise there may be adhesion problems.

 Observe pretreatment of bonding surface (area O).