MODEL | 415.603/7 |
without CODE T19 (Sliding door left) |
S63.10-5213-09
d | Dimension approx. 20 mm |
1 | Mark connecting points on sidewall paneling (1) and cut (areas A and B). |
Do not make the cuts too deep. |
Transfer connecting points from new part. Cut connecting point at end of upper radius (area A). Keep distance of min. 20 mm to forming for area B. |
S63.10-5214-09
2 | Mark separating point on side wall paneling (1) and cut (area B1). |
Do not cut too deeply. |
Transfer connecting point from new part. |
3 | Expose spot welds on side wall paneling (1) and cut out (areas C and E). |
4 | Cut fold edge on wheel arch of sidewall paneling (1) (area D). |
5 | Remove remaining pieces of flanged folded edge of sidewall paneling (1). |
S63.10-5215-09
6 | Expose and cut out spot welds on sidewall paneling (1) (areas F, G and H). |
7 | Expose spot welds on side wall paneling (1) and cut out (areas I and J). |
S63.10-5216-06
8 | Heat sidewall paneling (1) in crosshatched areas. |
Cross-hatched areas are bonded. |
9 | Remove damaged side wall paneling (1). |
S63.10-4975-06
S63.10-5217-09
10 | Grind mating surfaces down to bare metal in the cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
11 | Remove shavings and drill chips. |
12 | Coat insides of spot weld flanges with zinc dust paint. |
Do not coat bonding surface (area K) with zinc dust paint. |
Observe preliminary treatment of bonding surface. |
S63.10-5218-09
13 | Grind mating surfaces down to bare metal in the cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
14 | Remove shavings and drill chips. |
15 | Coat insides of spot weld flanges with zinc dust paint. |