Cut away left side wall paneling up to window cutout

AR63.10-S-0002-01EB

Cut away left side wall paneling up to window cutout



000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

447.605

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

447.705

with code W18 (Sliding window front left in sidew./sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.705

with code W18 (Sliding window front left in sidew./sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

447.815

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.815

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

448.705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

448.705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Modification notes

28.02.2020

Repair materials reference BR00.45-Z-1001-07A added.

Operation step 21

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

a

Dimension (approx. 100 mm)

b

Dimension (approx. 90 mm)

1

Mark separating points on the sidewall paneling (1) (areas A to C).

2

Cut separating points on the sidewall paneling (1) (areas A to C).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

3

Expose spot welds on the sidewall paneling (1) (areas D to F).

4

Cut out spot welds on the sidewall paneling (1) (areas D to F).

5

Expose spot weld and drill through (area G).

6

Expose spot welds on sidewall paneling (1) (areas H to J).

7

Cut out spot welds on sidewall paneling (1) (areas H to J).

 Cut out spot welds (arrows) through two panel thicknesses.

8

Expose laser weld seams on the sidewall paneling (1) (areas K and L).

9

Cut laser weld seams on the sidewall paneling (1) (areas K and L).

10

Heat up sidewall paneling (1) in the cross-hatched areas.

 Cross-hatched areas are bonded with adhesive.

11

Remove damaged side wall paneling (1).

c

Dimension (approx. 10 mm)

d

Dimension (approx. 35 mm)

e

Dimension (approx. 45 mm)

12

Mark separating points for the offset flange (areas M and N).

13

Cut separating points for offset flange (areas M and N).

14

Crimp connecting flange toward inside (area O).

15

Grind mating surface down to bare metal around the hole (area P).

f

Dimension (approx. 10 mm)

16

Mark separating points for the offset flange (areas Q and R).

17

Cut separating points for the offset flange (areas Q and R).

18

Crimp connecting flange toward inside (area S).

19

Grind mating surfaces down to bare metal in the cross-hatched areas and around the holes (area T).

 Sand down spot weld flanges to bare metal on both sides.

20

Remove shavings and drill chips.

21

Apply zinc dust paint to the insides of the spot weld flanges.