ar6310s000201e

Cut away left side wall paneling up to window cutout

Typ ar · temat 63.10 · wersja 0201 · 2020-04-29

Dotyczy: Model 447.603 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.703 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.703 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447.703 with code W18 (Sliding window front left in sidew./sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.703 with code W18 (Sliding window front left in sidew./sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447.813 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.813 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.10 Ściana boczna — Seria 447 (modele 603, 703, 813)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.35 Błotnik/ ściana boczna — Seria 447 (modele 603, 703, 813)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.38 Poszycie z lewej strony — Seria 447 (modele 603, 703, 813)

AR63.10-S-0002-01E

Cut away left side wall paneling up to window cutout

000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

447.603

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.703

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.703

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

447.703

with code W18 (Sliding window front left in sidew./sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.703

with code W18 (Sliding window front left in sidew./sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

447.813

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.813

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Modification notes

28.02.2020

Repair materials reference BR00.45-Z-1001-07A added.

Operation step 19

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Refer to the superordinate service document for further information.
Safety information in superordinate service document must be observed.

Cut away left side wall paneling up to window cutout

S63.10-6036-09

a

Dimension (approx. 100 mm)

b

Dimension (approx. 90 mm)

1

Mark separating points on the sidewall paneling (1) (areas A to C).

2

Cut separating points on the sidewall paneling (1) (areas A to C).

Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

3

Expose spot welds on the sidewall paneling (1) (areas D to F).

4

Cut out spot welds on the sidewall paneling (1) (areas D to F).

5

Expose spot weld (area G).

6

Drill out spot weld (area G).

Cut away left side wall paneling up to window cutout

S63.10-6037-09

7

Expose spot welds on sidewall paneling (1) (areas H to J).

8

Cut out spot welds on sidewall paneling (1) (areas H to J).

Cut out spot welds (arrows) through two panel thicknesses.

9

Expose laser weld seams on the sidewall paneling (1) (areas K and L).

10

Cut laser weld seams on the sidewall paneling (1) (areas K and L).

Cut away left side wall paneling up to window cutout

11

Heat up sidewall paneling (1) in the cross-hatched areas.


Cross-hatched areas are bonded with adhesive.



12

Remove damaged side wall paneling (1).


S63.10-6038-06

Cut away left side wall paneling up to window cutout

S63.10-6039-09

c

Dimension (approx. 10 mm)

d

Dimension (approx. 35 mm)

e

Dimension (approx. 45 mm)

13

Mark separating points for the offset flange (areas M and N).

14

Cut separating points for offset flange (areas M and N).

15

Crimp connecting flange toward inside (area O).

16

Grind mating surface around hole (area P) down to bare metal.

Cut away left side wall paneling up to window cutout

17

Grind mating surfaces down to bare metal in the cross-hatched areas and around the holes (areas Q and R).


Sand down spot weld flanges to bare metal on both sides.



18

Remove shavings and drill chips.



19

Coat insides of spot weld flanges with zinc dust paint.


S63.10-6040-06

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