Shown on model 450.3 |
1 | Outer tank filler neck reinforcement |
P63.10-3220-01
P63.10-3221-09
Shown on model 450.3 |
1 | Outer tank filler neck reinforcement |
| Remove | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Notes on replacing body parts | |||
1 | Drill out spot welds at welding flange with spot weld removing tool (2) | See Fig. A. | |
2 | Remove outer tank filler neck reinforcement (1) | ||
| Install | ||
3 | Smooth welding edges and remove paint in welding area of separating point | ||
4 | Apply weldable primer to bare weld points in repair area | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | |
5 | Remove protective paint at welding areas of new outer tank filler neck reinforcement (1) and apply weldable primer to bare welding areas | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | |
6 | Punch welding flanges with hole punching pliers at specified spot weld pitches | Not in case of resistance spot welding. | |
See picture B | |||
7 | Fit outer tank filler neck reinforcement (1) | When fitting observe correct distances. | |
8 | Weld in outer tank filler neck reinforcement (1) in inert gas and/or resistance spot welding method | See fig. C. | |
9 | Slightly smooth spot welds and unevennesses | ||
10 | Clean repair areas with wire brush and then apply primer | ||
11 | Supplement standard sealants with body sealant | White sealing compound, 310 ml, DBL 6069.20 | |
12 | Paint repair area adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
13 | Add cavity preserving agent |
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