Remove/install inner rear wheel well with longitudinal member

AR63.10-P-0680R

Remove/install inner rear wheel well with longitudinal member

27.7.10



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



General information on repairs to body

AH60.00-N-0001-01A



Notes on paintwork repairs

AH98.00-P-9408-02A



General information on MB materials

AH98.00-P-9409-03A

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining vehicle with fireproof tarpaulin

3

Remove Vario roof with hydraulic unit

AR77.30-P-4000R

4

Remove rear fender

AR63.50-P-1400R

5

Equip straightening bench with module members or crossmembers and straightening bracket set

 Observe body plans provided.

Celette
gotis://K_60-65_02.0

Car Bench
gotis://K_60-65_03.0

6

Place vehicle on straightening bench using two-column lift

7

Fasten vehicle to straightening bench

8

Replace inner B pillar with reinforcement between side wall

 Check installation position of main bearing for Vario roof, replace if damaged.

AR63.20-P-1380R

9

Separate inner rear wheel well with longitudinal member (1)

AR63.10-P-0670-01R

 Welding spot miller cutter

*201589005100

 Welding bead trap

*230589019800

 Protective mat

*230589009800

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

10

Prepare inner rear wheel well with longitudinal member (1) for installation

AR63.10-P-0670-03R

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

11

Install inner rear wheel well with longitudinal member (1)

AR63.10-P-0670-04R

 Portal frame

*129589032300

 Welding device

*230589002300

 Protective mat

*230589009800

 Welding bead trap

*230589019800

Pneumatic/hydraulic blind rivet tool

gotis://K_68-80_06.0

Rivet

*BR00.45-Z-1001-13A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Preservation agent

*BR00.45-Z-1003-05A

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

Sealant

*BR00.45-Z-1003-01A



General information on riveting

AH60.00-P-0003-01N

12

Install rear fender

AR63.50-P-1400R

13

Install Vario roof with hydraulic unit

AR77.30-P-4000R

14

Clean weld joints and sheet metal flanges with round wire brush

15

Unfasten vehicle from straightening bench

16

Lift vehicle with two-post lift

17

Remove straightening bench.

18

Clean repair areas

19

Prime area to be repaired using primer filler

20

Seam sealing following repair

 Supplement standard seals with body sealant.

AR97.10-P-4000R

21

Paint repair areas and adjacent surfaces

22

Apply additional cavity preservation

AR97.20-P-1500R



Notes on cavity preservation

AH97.20-P-0001-01B

23

Remove tarp (fire-resistant)

24

Install all removed detachable body components

Number

Designation

Order number

BR00.45-Z-1003-01A

Sealant, white, 310 ml, DB supply specification 6069.20

A 001 989 63 20

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1003-05A

Cavity preservation, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97