Remove/install outer rear wheel well

AR63.10-P-0665R

Remove/install outer rear wheel well

27.7.10



Removing

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A



General information on repairs to body

AH60.00-N-0001-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



Notes on paintwork repairs

AH98.00-P-9408-02A



General information on MB materials

AH98.00-P-9409-03A

1

Remove detachable parts in area to be repaired

2

Cover all detachable body components remaining in vehicle (area to be repaired)

Tarp (fire-resistant)

3

Remove rear fender

AR63.50-P-1400R

4

Separate outer rear wheel well (1)

AR63.10-P-0660-01R

 Welding spot miller cutter

*201589005100

 Welding bead trap

*230589009800

 Protective mat

*230589019800

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare outer rear wheel well (1) for installation

AR63.10-P-0670-05R

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install rear outer wheel well (1)

AR63.10-P-0670-06R

 Protective mat

*230589009800

 Welding bead trap

*230589019800

Pneumatic/hydraulic blind rivet tool

gotis://K_68-80_06.0

Rivet

*BR00.45-Z-1001-13A

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

Preservation agent

*BR00.45-Z-1003-05A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



General information on riveting

AH60.00-P-0003-01N

7

Install rear fender

AR63.50-P-1400R

8

Clean weld joints and sheet metal flanges with round wire brush

9

Clean repair areas

10

Prime area to be repaired using primer filler

11

Seam sealing following repair

 Supplement standard seals with body sealant.

AR97.10-P-4000R

12

Paint repair areas and adjacent surfaces

13

Apply additional cavity preservation

AR97.20-P-1500R



Notes on cavity preservation

AH97.20-P-0001-01B

14

Install all removed detachable body components

Number

Designation

Order number

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1003-05A

Cavity preservation, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97