Partially replace outer rear wheel well

AR63.10-P-0660V

Partially replace outer rear wheel well

28.2.11



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



General information on body repair

AH60.00-N-0001-01A



Notes on paintwork repairs

AH98.00-P-9408-02A



General information on MB materials

AH98.00-P-9409-03A

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

Welding protective blanket

gotis://K_60-65_23.0

3

Remove rear fender

AR63.50-P-1400V

4

Separate outer rear wheel well (1)

AR63.10-P-0660-01V

 Spot weld milling cutter

*201589005100

Body jig saw

gotis://K_58.1_01.0

Weld-spot milling machine

gotis://K_58.1_02.0

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare outer rear wheel well (1) for installation

AR63.10-P-0670-05V

Body jig saw

gotis://K_58.1_01.0

Round wire brush

gotis://K_58.3_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install rear outer wheel well (1)

 For measuring points of gap dimensions on body see:



AR63.10-P-0670-06V

Adjust gap dimensions on hoods, doors and lids

AR60.00-P-0700-01V

 Feeler gauge

*129589032100

 Protective cover

*129589009800

Gap dimension model 171

*BE60.00-P-1002-01L

*BE60.00-P-1003-01L

Gap dimension model 172

*BE60.00-P-1002-01Y

*BE60.00-P-1003-01Y

MIG-MAG inert gas welder

gotis://K_60-65_17.1

Multifunction device (spot welding)

gotis://K_60-65_15.0

Vice grip pliers (standard)

gotis://K_58.3_04.2

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Clean weld joints and metal flanges with wire brush

Round wire brush

gotis://K_58.3_06.0

8

Install rear fender

AR63.50-P-1400V

Number

Designation

Model
171

BE60.00-P-1002-01L

Gap dimension

Front door to fender

Dimension "H"

mm

3.0 (+0.8)

Fender to A-pillar

Dimension "Q"

mm

2.0 (+1.5/-0.5)

Front door to rear fender

Dimension "P"

mm

3.0 (+0.8)

See picture

AR60.00-P-0700-01V

BE60.00-P-1003-01L

Gap dimension

Trunk lid to rear fender

Dimension "F"

mm

3.5 (+1.5)

Trunk lid to rear lamp unit

Dimension "M"

mm

4.0 (+1.6/-0.5)

Trunk lid to bumper

Dimension "V"

mm

5.0 (+1.5/-1.0)

Rear fender to rear lamp unit

Dimension "U"

mm

2.5 (0.5)

Trunk lid tip to rear fender

Dimension "E"

mm

5,0 (+1,5)

See picture

AR60.00-P-0700-01V

Number

Designation

Model
172

BE60.00-P-1002-01Y

Gap dimension

Front door to fender

Dimension "H"

mm

4.5 (+1/-0.5)

Fender to A-pillar

Dimension "Q"

mm

3.5 (1.5)

Front door to rear fender

Dimension "P"

mm

4.0 (1)

See picture

AR60.00-P-0700-01V

BE60.00-P-1003-01Y

Gap dimension

Trunk lid to rear fender

Dimension "F"

mm

4.5 (1)

Trunk lid to rear lamp unit

Dimension "M"

mm

4.5 (+1.5/-0.5)

Trunk lid to bumper

Dimension "V"

mm

6.0 (1.5)

Rear fender to rear lamp unit

Dimension "U"

mm

1.5 (1)

Trunk lid tip to rear fender

Dimension "E"

mm

6,5 (+1/-0.5)

See picture

AR60.00-P-0700-01V

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42