Preparing connection points for right side wall paneling bottom section · ar6310d591302fb · Mercedes-Benz WIS

AR63.10-D-5913-02FB	Preparing connection points for right side wall paneling bottom section
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A

Model	909.843
	except code T16 (Sliding door right)
	except code W03 (Body extension)

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

1	Grind down sheet metal remains (8) up to edge of outer corner pillar paneling (5).

2	Grind down sheet metal remains (15) up to edge of front paneling (14).

D63.10-0031-06

3	Punch holes for plug welding on side wall inner section (10) with Ø 6 mm and a maximum hole interval of 95 mm (areas E).

D63.10-1900-11

4	Straighten bead (17).

5	Grind bead (17) down to bare metal on both sides.

6	Coat inside of spot welding flange with zinc dust paint.

7	Measure distance (a) between C-pillar (12) and end of bead (17).

D63.10-0029-11

8	Cut sheet metal strips (18) to size.

 Dimensions:
b = previously measured distance - 80 mm
c = 40 mm
d = 1,5 mm

9	Grind top side of sheet metal strips (18) down to bare metal.

 Grind spot weld flange down to bare metal.

10	Coat inside of spot welding flange with zinc dust paint.

D63.10-0030-10

11	Install sheet metal strips (18), fit and fix in place.

12	Sheet metal strips (18)   (area F).

D63.10-1901-11

ah0000n000501a Zabezpieczenia zapobiegające uszkodzeniom pojazdu lub jego elementów podczas spawania elektrycznego
ah6000n000101a Ogólne wskazówki dotyczące napraw nadwozia
as0000z000201a Niebezpieczeństwo zranienia skóry i oczy na skutek kontaktu z gorącymi lub żarzącymi się przedmiotami
as0000z000701a Zagrożenie dla życia przez wysokie napięcie przy spawaniu elektrycznym. Niebezpieczeństwo wybuchu podczas spawania w pobliżu materiałów łatwopalnych. Niebezpieczeństwo urazu na skutek odprysków przy spawaniu oraz promieniowania u
as0000z001701a Niebezpieczeństwo obrażeńo elementy pojazdu o ostrych krawędziach.