Prepare right side wall paneling up to window cutout for installation

AR63.10-D-5892-03FA

Prepare right side wall paneling up to window cutout for installation

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Model

909.843

with code T16 (Sliding door right)

except code W03 (Body extension)

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Mark separating points on side wall paneling (1) and cut (areas A).

 Dimensions:
a = approx. 100 mm

2

Punch holes for plug welding on side wall paneling (1) with Ø 6 mm bit (area B).

 Transfer position of holes from vehicle.

3

Mark separating point on side wall paneling (1) and cut (area C).

4

Remove section (11).

5

Mark separating points on side wall paneling (1) and cut (areas D).

 Dimensions:
d = approx. 1 mm

 Beaded edge must remain.

6

Grind mating surfaces down to bare metal on sidewall paneling (1) in crosshatched areas.

 Sand down spot weld flanges to bare metal on both sides.

7

Remove grinding dust and drill chips.

8

Coat inside of spot welding flanges with zinc dust paint.