The following operation steps are shown on model 907.633 with code D03 (Roof and rear-end doors, high version) on the right side of vehicle and must be performed analogously on the left side of vehicle if damaged.
D63.10-1931-08
1 | Expose spot welds on lower rear sidewall paneling behind wheel arch (1) (areas A, B, D, and E). |
2 | Cut off spot welds on lower rear sidewall paneling behind wheel arch (1) (areas A, B, D, and E). |
3 | Expose spot welds on lower rear sidewall paneling behind wheel arch (1) (area C). |
4 | Cut spot welds on lower rear sidewall paneling behind wheel arch (1) (area C). |
5 | Remove damaged lower rear side wall paneling behind wheel arch (1) |
6 | Sand down mating surfaces to bare metal in cross-hatched areas . |
Sand down spot weld flanges to bare metal on both sides. |
7 | Remove shavings and milling chips. |
8 | Zinc dust paint to insides of spot weld flanges. |
D63.10-1932-05
9 | Sand down mating surfaces to bare metal in cross-hatched areas . |
Sand down spot weld flanges to bare metal on both sides. |
10 | Remove shavings. |
11 | Zinc dust paint to insides of spot weld flanges. |
D63.10-1933-11
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