1 | Radiator box crossmember |
P62.30-2238-02
P62.30-2239-01
P62.30-2240-01
P62.30-2241-01
1 | Radiator box crossmember |
2 | Welding points |
3 | Welding area |
4 | Spot weld pitches |
| Remove | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Notes on replacing body parts | |||
1 | Disconnect battery ground line | ||
2 | Drill out spot welds (2) at welding flange | ||
3 | Remove radiator box crossmember (1) | ||
| Install | ||
4 | Smooth welding edges and remove paint in welding area (3) of separating point | ||
5 | Apply primer to bare weld points in repair area | Zinc dust paint suitable for spot welding | |
6 | Remove protective paint at welding areas of new radiator box crossmember (1) and apply primer to bare welding areas | Zinc dust paint suitable for spot welding | |
7 | Punch welding flanges with hole punching pliers at specified spot weld pitches (4) | Not in case of resistance spot welding. | |
8 | Fit radiator box crossmember (1) | When fitting observe correct distances. Place body if necessary on straightening bench. The straightening bench and straightening set of the companies Celette, Car Bench, Car-O-Liner or Blackhawk can be optionally used. | |
9 | Weld in radiator box crossmember (1) in inert gas and/or resistance spot welding method | ||
10 | Slightly smooth spot welds and unevennesses | ||
11 | Clean repair areas with wire brush and then apply primer | ||
12 | Supplement standard sealants with body sealant | White sealing compound, 310 ml, DBL 6069.20 | |
13 | Paint repair area adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
14 | Add cavity preserving agent |
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