Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.
1 | Mark separating points on firewall (1) (areas A and B). |
Take over dimensions for separating points from vehicle. |
2 | Cut firewall (1) at separating points (areas A and B). |
Commercially available devices/tools |
3 | Dispose of larger remaining section of firewall (1). |
4 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Commercially available devices/tools |
Sand down spot weld flanges to bare metal on both sides. |
D62.25-0011-06
5 | Remove shavings. |
Commercially available devices/tools |
6 | Zinc dust paint to insides of spot weld flanges. |
D62.25-0012-09
7 | Mark separating point on reinforcement (2) (area C). |
Take over dimensions for separating point from vehicle. |
8 | Cut reinforcement (2) at separating point (area C). |
Commercially available devices/tools |
9 | Dispose of larger remaining section of reinforcement (2). |
10 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Commercially available devices/tools |
Sand down spot weld flanges to bare metal on both sides. |
11 | Remove shavings. |
Commercially available devices/tools |
12 | Zinc dust paint to insides of spot weld flanges. |
13 | Mark separating point on paneling under windshield (3) (area D). |
Take over dimensions for separating point from vehicle. |
14 | Cut paneling under windshield (2) at separating point (area D). |
Commercially available devices/tools |
15 | Dispose of larger remaining section of paneling under windshield (2). |
D62.25-A004-06
16 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Commercially available devices/tools |
Sand down spot weld flanges to bare metal on both sides. |
17 | Remove shavings. |
Commercially available devices/tools |
18 | Zinc dust paint to insides of spot weld flanges. |
19 | Mark separating point on suspension strut support upper section (4) (area E). |
Take over dimensions for separating point from vehicle. |
20 | Cut paneling under suspension strut support upper section (4) at separating point (area E). |
Commercially available devices/tools |
21 | Dispose of larger remaining section of paneling under suspension strut support (4). |
D62.25-0014-06
22 | Drill holes in suspension strut support upper section (4) with Ø 7 mm (area F). |
Commercially available devices/tools |
Take over dimensions for holes from vehicle. |
23 | Grind mating surfaces down to bare metal in cross-hatched areas and around holes (area F). |
Commercially available devices/tools |
Sand down spot weld flanges to bare metal on both sides. |
24 | Remove drilling chips/shavings. |
Commercially available devices/tools |
25 | Zinc dust paint to insides of spot weld flanges. |
D62.25-0015-09
26 | Drill holes in suspension strut support lower section (5) with Ø 7 mm (areas G and H). |
Commercially available devices/tools |
Take over dimensions for holes from vehicle. |
27 | Grind mating surfaces in cross-hatched areas and around holes down to bare metal (areas G and H). |
Commercially available devices/tools |
Sand down spot weld flanges to bare metal on both sides. |
28 | Remove drilling chips/shavings. |
Commercially available devices/tools |
29 | Zinc dust paint to insides of spot weld flanges. |
30 | Grind mating surfaces in cross-hatched areas down to bare metal on wheel well (6), reinforcements (7, 9) wheel well front section (8). |
Commercially available devices/tools |
Sand down spot weld flanges to bare metal on both sides. |
31 | Remove shavings. |
Commercially available devices/tools |
32 | Zinc dust paint to insides of spot weld flanges. |
D62.25-0016-06