Remove/install crossmember paneling under windshield

AR62.25-D-0027TS

Remove/install crossmember paneling under windshield

15.01.2020

Model

907, 910

Shown on model 907

1

Crossmember paneling under windshield

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703

AS00.00-Z-0035-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Model 910.6 with engine 780.703

AH00.00-Z-0300-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover detachable parts that remain in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Remove crossmember under windshield paneling (1).

AR62.25-D-0027-01TS

 Commercially available devices/tools
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Prepare crossmember under windshield paneling (1) for installation.

AR62.25-D-0027-02TS

 Commercially available devices/tools
Hole punching pliers 6 mm
Rotary wire brush

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

5

Install crossmember under windshield paneling (1).

AR62.25-D-0027-03TS

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

6

Clean weld joint and sheet metal flanges with rotary wire brush.

 Commercially available devices/tools
Rotary wire brush

7

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

8

Clean repair area.

 Commercially available devices/tools
Wet and dry vacuum cleaner

9

Attach vehicle identification number.

AR60.00-D-0800TS

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

10

Prime repair area with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

11

Seal seam after repair.

AR97.10-D-4000TS

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

12

Paint repair area and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

13

Supplement cavity preservation

AR97.20-D-1500TS

14

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00