Replace consoles on front longitudinal member

AR62.20-P-1265MCD

Replace consoles on front longitudinal member

08.03.2019

Model

451.3/4

Mounting supports at upper front longitudinal member

Shown on model 451.3

1

Mounting console

2

Upper longitudinal member

Shown on model 451.3

1

Mounting console

2

Upper longitudinal member



Remove

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Notes on replacing body parts

AH60.00-P-0027-01FF

1

Remove detachable parts in the repair area

2

Cover all detachable parts remaining in vehicle (area to be repaired)


Use fire-resistant tarp
to prevent damage due to flying sparks.

3

Expose spot welds at mounting support (1) and cut off (areas A and B)

4

Remove damaged console (1)

5

Grind mating surfaces at upper longitudinal member (2) down to bare metal in cross-hatched areas

6

Drill holes for plug welding in mounting support (1) (area C)

7

Remove protective paint at welding areas of new mounting support (1) and grind connecting flanges down to bare metal in cross-hatched areas



Install

8

Fit mounting support (1) with crash box and front module at front

 When fitting observe correct distances.

9

Mounting support (1) (areas D, E and F)

10

Smooth spot welds or clean with wire brush (areas D, E and F) and clean repair areas

11

Prime repair area using primer filler

12

Supply standard seam seals with body sealant

AR97.10-P-4000MCC

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

13

Paint repair area adjacent surfaces

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02MCC

14

Add cavity preserving agent

AR97.20-P-1500FF

Teroson protective wax, art. no: 122.73Q

*BR00.45-Z-1008-05A

15

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1008-05A

Teroson protective wax, art. no: 122.73Q

Henkel Loctite
www.Loctite.de