Shown on model 257 |
1 | Suspension strut tower |
P62.20-5124-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
Topical note | Note on working on aluminum components and vehicles | Model 257 | |
Topical note | Note on working on aluminum components and vehicles | Model 290 | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Pretreatment of bonding surfaces | ||
Topical note | General information on crack diagnosis of aluminum parts | ||
General information on repair of vehicles with ultra-strength steels. | |||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
3 | Partially remove upper front longitudinal member. | ||
4 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 01 23 00 Body straightening system | ||
5 | Place vehicle on straightening bench and fasten. | ||
6 | Remove strut tower (1). | ||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
General information on riveting | |||
7 | Prepare suspension strut tower (1). | ||
8 | Install suspension strut tower (1). | ||
| 000 588 01 23 00 Body straightening system | ||
Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | |||
Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | |||
Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | |||
Parts kit for 2-component adhesive for body | |||
9 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
10 | Clean weld joints and sheet metal flange. | ||
11 | Partially install upper front longitudinal member. | ||
12 | Remove spark protection blankets. | ||
13 | Reinstall detachable parts in area of repair point. |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1012-13A | Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
BR00.45-Z-1016-13A | Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
BR00.45-Z-1032-13A | Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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