AR62.20-D-1290-03TSF | Partially remove upper inner front longitudinal member | ||
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
| 000 588 00 84 00 Heat gun |
The next steps are shown on the left side of the vehicle for model 910.631 and must be similarly performed on the right side of the vehicle in the event of damage.
D62.20-0138-09
a | Dimension (165 mm) | c | Dimension (25 mm) | |
b | Dimension (90 mm) |
1 | Scribe separation lines on front top inner longitudinal member (1) (areas A, B, and C). |
Observe dimensions (A, B, C). |
2 | Separate front top inner longitudinal member (1) at separating points (areas A, B, and C). |
Do not cut too deeply (area C). |
3 | Expose spot welds on front top inner longitudinal member (1) (areas D, D1, and E). |
4 | Cut out spot welds on front top inner longitudinal member (1) (areas D, D1, and E). |
Cut out spot welds through 2 panel thicknesses (area D1). |
5 | Heat front top inner longitudinal member (1) in hatched areas. |
6 | Remove damaged front top inner longitudinal member (1). |
7 | Grind mating surfaces down to bare metal in cross-hatched areas and around holes. |
Sand down spot weld flanges to bare metal on both sides. |
8 | Remove shavings and milling chips. |
9 | Zinc dust paint to insides of spot weld flanges. |
D62.20-0137-06
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