The next steps are shown on the left component part and must be performed in a similar way in the event of damage on the right side of the vehicle.
D62.20-0139-09
a | Dimension (165 mm) | c | Dimension (25 mm) | |
b | Dimension (80 mm) |
1 | Scribe separation lines on front top inner longitudinal member (1) (areas A, B, and C). |
Observe dimensions (A, B, C). |
2 | Separate front top inner longitudinal member (1) at separating points (areas A, B, and C). |
3 | Dispose of cut-off remaining piece. |
4 | Punch holes in front top inner longitudinal member (1) (area D). |
5 | Grind mating surfaces down to bare metal in cross-hatched areas and around the holes (area D). |
Sand down spot weld flanges to bare metal on both sides. |
D62.20-0145-06
6 | Offset front top inner longitudinal member (1) in cross-hatched area approximately 10 mm. |
7 | Remove shavings. |
8 | Zinc dust paint to insides of spot weld flanges. |
D62.20-0144-11
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