Install front longitudinal member up to passenger compartment floor area and weld in

AR62.20-D-1240-14TSF	Install front longitudinal member up to passenger compartment floor area and weld in
	000 588 01 84 00 Welder	WS60.00-P-0021K
	000 588 02 84 00 Welder	WS60.00-P-0022K

Model

910

Modification notes

15.07.2019

Commercially available devices/tools, added

The whole document

 Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

 The next steps are shown on the left side of the vehicle for model 910.631 with code D03 (Roof and rear-end doors, high version) and must be performed in a similar way in the event of damage on the right side of the vehicle.

Install front longitudinal member up to passenger compartment floor area and
weld in

D62.20-0186-09

1	Install front longitudinal member up to passenger compartment floor area (1), fit, and fix in place.

 Commercially available devices/tools
Clamping pliers (Standard)

2	Front longitudinal member up to passenger compartment floor area (1)   (areas A1, A2 and A3).

3	Install, fit and fix in place crossmember (2).

 Align crossmember (2) with hole (arrow).

 Commercially available devices/tools
Clamping pliers (Standard)

4	Crossmember (2)   (areas B1 and B2).

5	Crossmember (2)   (area C).

D62.20-0187-09

6	Attach sheet metal lug (arrows) of the crossmember (5) to the front longitudinal member up to the passenger compartment floor area (1).

7	Crossmember (5)   (areas E2 and E4).

8	Crossmember (6)   (areas D1 and D2).

9	Crossmember (5)   (areas F1 and F2).

10	Crossmember (6)   (area G).

11	Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

12	Front longitudinal member up to passenger compartment floor area (1)   (area H).

13	Front longitudinal member up to passenger compartment floor area (1)   (area I).

14	Front longitudinal member up to passenger compartment floor area (1)   (area J).

D62.20-0188-06

15	Crossmember (4)   (areas L1, L2 and L3).

16	Inner upper front longitudinal member (9)   (areas K1 and K2).

D62.20-0189-06

17	Front longitudinal member up to passenger compartment floor area (1)   (areas M, N1, N2, O1, O2, O3, P1 and P2).

18	Surface grind inert gas plug welds on the front longitudinal member to the passenger compartment floor area (1) (areas M, N1, N2, O1, O2, O3, P1 and P2).

 Commercially available devices/tools
Angular grinder

19	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

D62.20-0190-06

20.1	Left side of vehicle. Install, fit and fix in place mounting support (3).

 Note dimensions (a, b and c).

 See Fig. A.

 Commercially available devices/tools
Clamping pliers (Standard)

20.2	Right side of vehicle. Install, fit and fix in place mounting support (3).

 Center mounting support (3) in embossing on the front longitudinal member up to the passenger compartment floor area (1).

 Take into account dimensions (d, e).

 See Fig. B.

 Commercially available devices/tools
Clamping pliers (Standard)

a	Dimension (54 mm)
b	Dimension (54 mm)
c	Dimension (90 mm)
d	Dimension (4 mm)
e	Dimension (4 mm)

D62.20-0191-04

21.1	Left side of vehicle. Mounting support (3)   (areas Q1, Q2, and Q3).

 See Fig. A.

21.2	Right side of vehicle. Mounting support (3)   (area Q).

 See Fig. B.

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