ar6220d124013ts

Prepare front longitudinal member to passenger compartment floor area

Typ ar · temat 62.20 · wersja 0200 · 2019-07-31

Dotyczy: Model 907

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 62 Przód pojazdu i przegroda czołowa › 62.20 Nadkole — Seria 907

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.30 Przednia część pojazdu › 35.30.35 Belka/ nadkole — Seria 907

AR62.20-D-1240-13TS

Prepare front longitudinal member to passenger compartment floor area

000 588 01 84 00 Welder

WS60.00-P-0021K

Model

907

Modification notes

15.07.2019

Commercially available devices/tools, added

The whole document

15.07.2019

Method extension, operation steps, added

Operation steps 7, 8, 9, 10, 11

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The next steps are shown on the component part of the left side of the vehicle and must be performed in the same way on the right side of the vehicle in the event of damage.

Prepare front longitudinal member to passenger compartment floor area

The new front longitudinal member part up to the passenger compartment floor area (1) is delivered without weld studs. The weld-in positions of the weld studs from the damaged front longitudinal member to the passenger compartment floor area (1) must be transferred to the new front longitudinal member part up to the passenger compartment floor area (1).

D62.10-A002-11

Prepare front longitudinal member to passenger compartment floor area

D62.10-1242-09

1

Punch holes on the front longitudinal member to the passenger compartment floor area (1) with a diameter of 6 mm (areas A, C, and F).

Commercially available devices/tools
Hole punching pliers 6 mm

2

Drill holes on the front longitudinal member to the passenger compartment floor area (1) with a diameter of 7 mm (areas B, D, and E).

Commercially available devices/tools
Hand drill

3

Grind mating surfaces on the front longitudinal member up to the passenger compartment floor area (1) down to bare metal in the cross-hatched areas and around the holes.

Commercially available devices/tools
Rotary wire brush

4

Remove shavings and drill chips.

Commercially available devices/tools
Wet and dry vacuum cleaner

Prepare front longitudinal member to passenger compartment floor area

D62.10-A000-09

5

Grind cross-hatched areas on the front longitudinal member up to the passenger compartment floor area (1) down to bare metal around the holes.

Commercially available devices/tools
Rotary wire brush

6

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

Prepare front longitudinal member to passenger compartment floor area

7

Mark positions of the weld studs and place a punch mark on the respective marking.


For this purpose, use the noted dimensions for the weld studs from the damaged front longitudinal member up to the passenger compartment floor area (1).



8

Rub area for weld studs down to bare metal.


Commercially available devices/tools
Rotary wire brush



9

Weld on the weld studs.



10

Clean weld joints.


Commercially available devices/tools
Rotary wire brush



11

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner


D62.10-A002-11

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