1 | Floor panel reinforcement |
P61.10-2104-02
P61.10-2105-09
1 | Floor panel reinforcement | 3 | Welding area | 4 | Point distances | ||
2 | Welding points |
| Remove | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | General information on body repair | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Notes on replacing body parts | |||
1 | Disconnect battery ground line | ||
2 | Drill out spot welds (2) on welding flanges | See Fig: A. | |
3 | Remove floor panel reinforcement (1) | ||
| Install | ||
4 | Smooth welding edges and remove paint in the welding area (3) of the separating point | See Fig: B. | |
5 | Apply priming to the blank welds in the repair area | Zinc dust paint suitable for spot welding | |
6 | Remove protective paint from the welding areas of the new reinforcement floor panel (1) and apply priming to the blank welding areas | Zinc dust paint suitable for spot welding | |
7 | Pierce welding flanges with hole punching pliers at the specified point distances (4) | Not for resistance spot welding. | |
See Fig: C. | |||
8 | Fit reinforcement floor panel (1) | When fitting observe correct distances. Place body on the straightening bench if necessary. The straightening bench and the straightening set from the companies Celette, Car Bench, Car-O-Liner, or Blackhawk can optionally be used. | |
9 | Weld in floor panel reinforcement (1) during the inert gas or resistance spot welding process | ||
10 | Smooth spot welds and unevenness slightly | ||
11 | Clean repair areas with a wire brush and then prime | ||
12 | Supplement standard sealants with body sealant | White sealing compound, 310 ml, DBL 6069.20 | |
13 | Paint repair area adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
14 | Add cavity preserving agent |
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