Preparing front longitudinal member for installation

AR61.10-D-5889-02F

Preparing front longitudinal member for installation

Model

909

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

1

DrillØ 10 mm holes in areas (6, 7) over a length of a = 460 mm at a maximum hole interval of 40 mm.

2

DrillØ 10 mm holes in area (8) at a distance of b = 10 mm with a maximum hole intervals of 40 mm.

3

Grind areas (6, 7, 8) down to bare metal on both sides and coat with zinc dust paint.

4

Grind areas (9, 10) down to bare metal and coat with zinc dust paint.

5

Mark auxiliary lines on both sides of front longitudinal frame member (1) at a distance of c = 20 mm and d = 80 mm measure from bottom edge.

6

Drill five Ø 10 mm holes over a length of e = 210 mm.

 Drill first hole at a distance of f = 10 mm measured from outer edge.
Drill remaining 4 holes at a distance of g = 50 mm measured from corresponding center of hole.

7

Drill 4 Ø 10 mm over a length of h = 175 mm.

 Drill first hole at a distance of i = 10 mm measured from outer edge.
Drill remaining 4 holes at a distance of j = 55 mm measured from corresponding center of hole.

8

Mark auxiliary line at bottom of front longitudinal frame member (1) at a distance of k = 15 mm measured from outer edge.

9

Drill eightØ 10 mm holes over a length of l = 155 mm.

 Drill first 2 holes at a distance of m = 20 mm measure from outer edge.
Drill remaining 6 holes at a distance of n = 45 mm measured from corresponding center of hole.

10

Drill two Ø 10 mm holes at a distance of o = 45 mm measured from edge (arrow).