Prepare section of rear vehicle floor for installation

AR61.10-D-5750-02TS

Prepare section of rear vehicle floor for installation

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

907.6/7, 910.6

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Mark separating point on vehicle floor (2) (area A).

 Use dimension for separating cut from the vehicle.

2

Cut vehicle floor (2) at separating point (area A).

 Commercially available devices/tools
Body power jigsaw

3

Dispose of the larger remaining part of the vehicle floor (2).

Shown on model 907.6 except code IR2 (wheelbase 3,250 mm)

4

Drill holes in the vehicle floor section (1) with a diameter of 7 mm (area C).

 Commercially available devices/tools
Hand drill

 Model 907.6/7
except code IR2 (Wheelbase 3250 mm)
See Fig. A.

 Model 907.6/7
with code IR2 (Wheelbase 3250 mm)
Model 910.6
See Fig. B.

5

Grind mating surfaces on the vehicle floor section (1) down to bare metal in the cross-hatched areas and around the holes (area C).

 Commercially available devices/tools
Rotary wire brush

 Model 907.6/7
except code IR2 (Wheelbase 3250 mm)
See Fig. A.

 Model 907.6/7
with code IR2 (Wheelbase 3250 mm)
Model 910.6
See Fig. B.

6

Remove shavings and drill chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

7

Zinc dust paint to insides of spot weld flanges.

8

Grind mating surface down to bare metal in the cross-hatched area on the vehicle floor section (1).

 Commercially available devices/tools
Rotary wire brush

9

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner