ar6110d003103ts

Install front entrance box

Typ ar · temat 61.10 · wersja 0100 · 2019-01-14

Dotyczy: Model 907, 910

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 61 Część dolna › 61.10 Podłoga ramowa — Seria 907 · Seria 910

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.20 Kabina kierowcy/ karoseria › 35.20.50 Wejście — Seria 907 · Seria 910

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.32 Podwozie › 35.32.35 Płyta podłogowa/szkielet podwozia — Seria 907 · Seria 910

AR61.10-D-0031-03TS

Install front entrance box

Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

000 588 01 84 00 Welder

WS60.00-P-0021K

000 588 02 84 00 Welder

WS60.00-P-0022K

Model

907, 910

The next steps are shown on the left side of the vehicle in model 907 and must be performed in a similar manner on vehicles with damage on the right side of the vehicle.

Install front entrance box

D61.10-A012-09

1

Install strut (1), front entrance (2), rear entrance (3), lower A-pillar inner section (4), crossmember (5), and strut (6), fit and fix in place.

Commercially available devices/tools
Clamping pliers (Standard)

2

Lower A-pillar inner section (4) (area C).

3

Strut (6) (areas A and B).

4

Strut (1) (areas D and E).

5

Front entrance (2) (area F).

6

Lower A-pillar inner section (4) (area G).

Inert gas weld in intervals and allow to cool down in between.
Heat distortion is reduced as a result.

7

Face-grind inert gas weld (area G).

Commercially available devices/tools
Angular grinder

8

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

Install front entrance box

9

Drill holes with a diameter of 7 mm (area H).


Drill holes through one panel thickness.


Drill hole (area H1) through two panel thicknesses in total.


Commercially available devices/tools
Hand drill



10

Remove drilling chips.


Commercially available devices/tools
Wet and dry vacuum cleaner


D61.10-A013-04

Install front entrance box

D61.10-A014-09

11

Front entrance (2) and strut (6) (areas I, J, K, and L).

12

Floor (7) (area M).

13

Face-grind inert gas plug welds (area M).

Commercially available devices/tools
Angular grinder

14

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

Install front entrance box

D61.10-A015-09

15

Rear entrance (3) (area O).

16

Crossmember (5) (area N).

17

Rear entrance (3) (area P).

18

Front entrance (2) (areas Q and R).

19

Crossmember (5) (area S).

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