1 | Bracket |
D61.10-1461-06
Danger | Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. | |
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | Notes on battery | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove battery | ||
2 | Remove battery mount | ||
3 | Remove all detachable parts in repair area | ||
4 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
5 | Expose and cut out spot welds in area (A) | ||
Spot weld milling cutter | |||
6 | Remove bracket (1) | Grind connection plates down to bare metal in area of cut spot welds and coat with zinc dust paint. | |
Zinc dust paint suitable for spot welding | |||
| Install | ||
7 | Drill three Ø 6 mm holes in areas (B, C) of bracket (1) at a uniform interval | Only when replacing the bracket (1). | |
8 | Drill two Ø 6 mm holes in areas (D) at uniform interval | Only when replacing the bracket (1). | |
9 | Grind bracket (1) down to bare metal in area of holes and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
10 | Install bracket (1), fit and align | Dimensions: | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
11 | Weld holder (1) to front floor | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
12 | Grind off any residue welding material | ||
13 | Remove spark protection blankets | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
15 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
16 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
17 | Reinstall all detachable parts removed from repair area | ||
18 | Install battery support | ||
19 | Install battery |
201 589 00 51 00
Spot weld milling cutter
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