Perform diagnosis on front longitudinal member after accident

AR60.00-S-1106EG

Perform diagnosis on front longitudinal member after accident

18.12.15

Model

447, 448 with engine 274

1

Hose

a

Dimension

b

Dimension

c

Dimension

d

Dimension



Remove

1

Remove expansion reservoir

AR20.30-S-4950E

 Do not disconnect lines from expansion reservoir.

2

Remove air filter housing

AR09.10-S-1150EG

3

Drain coolant

AR20.00-S-1140E

4

Remove hose (1)

5

Remove charge air hose at engine charge air duct downstream of charge air cooler

AR09.41-S-8625EG

6

Remove seam seal on inside of longitudinal members in areas A, B



Check

7

Check longitudinal member in areas X, Y on all sides for visible deformation

 If visible deformation is present, replace complete longitudinal member.



Measure

8

Measure distance and compare at points of dimensions (a, b, c, d)

Dimension for right front longitudinal member to left front longitudinal member

*BE60.00-N-1005-02E

Dimension for attachment point of right front integral carrier to attachment point of left front integral carrier

*BE60.00-N-1004-02E

Dimension for attachment point of right front integral carrier to attachment point of left rear integral carrier

*BE60.00-N-1003-02E

Dimension for attachment point of left front integral carrier to attachment point of right rear integral carrier

*BE60.00-N-1002-02E

Dimension for attachment point of front integral carrier to attachment point of rear integral carrier

*BE60.00-N-1001-02E

 Adapter kit

*447589036300

 Connecting pieces

*124589086300

 Telescopic measuring rod

*124589021900

 Telescopic measuring rod

*124589011900



Install

9

Apply seam seal on inside of longitudinal members in areas A, B

AR97.10-S-4000E

10

Remove charge air hose at engine charge air duct downstream of charge air cooler

AR09.41-S-8625EG

11

Install hose (1)

12

Pour in coolant

AR20.00-S-1140E

13

Install air filter housing

AR09.10-S-1150EG

14

Attaching expansion reservoir

AR20.30-S-4950E

Check values for front longitudinal member

Number

Designation

Model 447, 448

BE60.00-N-1001-02E

Dimension for attachment point of front integral carrier to attachment point of rear integral carrier

Dimension a

mm

817 ( 1,5)

Check values for front longitudinal member

Number

Designation

Model 447, 448

BE60.00-N-1002-02E

Dimension for attachment point of left front integral carrier to attachment point of right rear integral carrier

Dimension b

mm

1236 ( 1,5)

Check values for front longitudinal member

Number

Designation

Model 447, 448

BE60.00-N-1003-02E

Dimension for attachment point of right front integral carrier to attachment point of left rear integral carrier

Dimension b

mm

1236 ( 1,5)

Check values for front longitudinal member

Number

Designation

Model 447, 448

BE60.00-N-1004-02E

Dimension for attachment point of right front integral carrier to attachment point of left front integral carrier

Dimension c

mm

942,5 ( 1,5)

Check values for front longitudinal member

Number

Designation

Model 447, 448

BE60.00-N-1005-02E

Dimension for right front longitudinal member to left front longitudinal member

Dimension d

mm

877,5 ( 1,5)