Repair wiring harness using cable connectors

AR54.18-D-0100-03F

Repair wiring harness using cable connectors



000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

909

1

Cut through strands in wiring harness so that cuts are offset relative to each other.

 Dimensions:
a = approx. 45 mm

2

Cut new section of cable to match old cable.

 Dimensions:
a = approx. 45 mm

3

Strip 15 mm of insulation from ends of lines.

 Dimensions:
s = approx. 15 mm

4

Insert lines to be connected into a suitable cable connector (3) and squeeze soldering ring (4) using pliers.

5

Using a heat gun and nozzle attachment, heat cable connector (3) to approx. 400°C.

 Continue applying heat until the soldering ring (4) has melted and the covering has wrapped itself cleanly around the line.

6

Check soldered point.

 The soldering ring (4) must no longer be visible.
The covering (6) must lie cleanly against the lines.
The two outer sealing rings (7) must have completely melted and must form a seal to insulate the cable.

A

Correct

B

Incorrect

7

Fit cable connector on line and wrap fabric tape (5) around repaired area.

 Cable connectors must not lie directly above each another.