ar4910p7142msc

Remove/install exhaust system

Typ ar · temat 49.10 · wersja 0100 · 2018-12-13

Dotyczy: Engine 256.9 in model 167

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 1 Silnik › 49 Układ wydechowy, układ oczyszczania spalin › 49.10 Rury wydechowe, katalizator, tłumik układu wydechowego — Seria 167

EinPAS 15 Silnik › 15.40 Układ wydechowy/ układ oczyszczania spalin › 15.40.41 Kolektor/rura/tłumik/elastyczny przewód wydechowy — Seria 167

Dotyczy też silników/skrzyń biegów: 256 9**

AR49.10-P-7142MSC

Remove/install exhaust system

21.11.2018

Engine

256.9 in model 167

Remove/install exhaust system

Shown without code U68 (Active engine sound generator)

1

Clip

2

Nut

3

Exhaust system

4

Elastomer bearing

M16/54

Right exhaust flap actuator motor

P49.10-A015-05

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove/install

1

Remove center and rear sections of lower engine compartment lining.

AR61.20-P-1105ME

Installation: Only install center and rear lower rear engine compartment paneling again after leak test.

2

Remove the rear engine support.

AR22.10-P-4360MSC

3

Release, disconnect electrical connector at right exhaust gas flap actuator motor (M16/54) and place electric line to one side.

4

Release, disconnect electrical connector at left exhaust gas flap actuator motor (M16/53) and place electric line to one line.

Engine 256.9 in model 167
with code U68 (Active engine sound generator)

5

Support exhaust system(3).

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

6

Remove clamp(1).

Installation: Replace clamp(1).

Clamp at catalytic converter and front exhaust system

*BA49.10-P-1002-02P

7

Unbolt nut (2).

Nut, decoupling element for front exhaust system to bracket

*BA49.10-P-1010-02P

8

Remove elastomer bearings(4) from exhaust system (3).

Installation: Wet elastomer bearing (4) with lubricant.

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

9

Remove the exhaust system (3).

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

Aid of helper required.

10

Remove front bracket of exhaust system(3).

When replacing the exhaust system(3).

Screw, bracket for decoupling element to front exhaust system

*BA49.10-P-1009-02P

Check

11

Check elastomer bearings(4) and front decoupling element for damage and wear and replace if necessary.

Nut, decoupling element for front exhaust system to bracket

*BA49.10-P-1010-02P

Clean

12

Remove combustion and corrosion residues at separating point.

13

Install in the reverse order.

14

Check installation position and unobstructed movement of exhaust system(3) and correct if necessary.

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

15

Perform engine test run and check exhaust system(3) for leak tightness.

16

Install center and rear lower engine compartment lining.

AR61.20-P-1105ME

Exhaust system

Number

Designation

Model 167 with engine 256

BA49.10-P-1002-02P

Clamp at catalytic converter and front exhaust system

Nm

25

Exhaust system

Number

Designation

Model 167 with engine 256

BA49.10-P-1009-02P

Screw, bracket for decoupling element to front exhaust system

Nm

20

Exhaust system

Number

Designation

Model 167 with engine 256

BA49.10-P-1010-02P

Nut, decoupling element for front exhaust system to bracket

Nm

20

Repair materials

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67

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