Remove/install alternating current mains outlet for charger external power supply

AR47.70-P-0023EQ

Remove/install alternating current mains outlet for charger external power supply

03.12.2019

Model

293

with code 64B (On-board xEV charging socket Chademo/Type1)

Model

293

with code 65B (On-board xEV charging socket China Standard GB/T)

1

Socket cover

X58/23

Charger feed-in socket

2

Nuts

3

Bracket

3

Bracket

4

Emergency unlocking

X58/23

Charger feed-in socket

5

Bolts

X58/23

Charger feed-in socket

6

High-voltage connection

7

Electrical connector

8

Sealing

9

Electrical line

N83/11

Alternating current charger for high-voltage battery

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A



Remove

1

Remove load compartment floor.

2

Remove load compartment well cover.

3

Remove rear bumper.

AR88.20-P-2200LWG

4

Unclip the socket cover (1) first at arrows (A) and then at arrows (B) with a suitable tool and then remove.

5

Remove voltage of high-voltage on-board electrical system.

AR47.70-P-1000EQ

6

Remove the nuts (2) and lift off the holder (3).

 The emergency release (4) and charger feed-in power outlet (X58/23) are attached to the holder (3).

7

Unclip the emergency release (4) from the holder (3) with a suitable tool.

8

Unscrew the screws (5) for the charger feed-in power outlet (X58/23) and place the holder (3) to one side.

9

Disconnect the high-voltage plug (6) on the AC charger for the high-voltage battery (N83/11) and seal the connections with protective covers.

AR47.70-P-0005-01EQ


Ensure utmost care and cleanliness.
Otherwise, damage to the high voltage components may occur.

 Set of protective covers

*001589019100

10

Release and disconnect the electrical connector (7) on the AC charger for the high-voltage battery (N83/11).

11

Unclip the seal (8) with a suitable tool and guide the electric lines (9) through the rear-end center section to the outside.

12

Expose the electric lines (9) on the rear-end center section with a disassembly tool and remove along with the charger feed-in power outlet (X58/23).

 Dismantling tool

*000589956300



Install

13

Attach the charger feed-in power outlet (X58/23) with electric lines (9) to the rear-end center section.

14

Guide the electric lines (9) through the rear-end center section to the inside and attach the seal (8).

15

Connect the electrical connector (7) on the AC charger for the high-voltage battery (N83/11).

16

Remove the protective covers from the connections and connect the high-voltage plug (6) to the AC charger for the high-voltage battery (N83/11).

AR47.70-P-0005-01EQ


Ensure utmost care and cleanliness.
Otherwise, damage to the high voltage components may occur.

 Set of protective covers

*001589019100

17

Attach the charger feed-in power outlet (X58/23) with the screws (5) to the holder (3).

18

Clip the emergency release (4) into the holder (3).

19

Attach the holder (3) with the nuts (2).

20

Perform preparatory work for the protective ground conductor and insulation resistance measurement.

AR47.70-P-1030-02EQ

 Screw, equipotential bonding line to DC charger

*BA47.70-P-1008-01A

 Screw, equipotential bonding line to AC charger

*BA47.70-P-1009-01A

 Nut, equipotential bonding line for AC charger to body

*BA47.70-P-1010-01A

 Screw, equipotential bonding line between AC charger and DC charger

*BA47.70-P-1011-01A

21

Perform protective ground conductor and insulation resistance measurement.

AR47.70-P-1030-03A



000 588 00 19 00 Insulation measuring unit

WS54.00-P-0046B

22

Perform initial startup of high-voltage on-board electrical system.

AR47.70-P-1000EQ

23

Place the socket cover (1) in position, first of all at the bottom (arrows B) and then at the top (arrows A), and clip it in place.

 The socket cover (1) must audibly engage on all four locks.

24

Install rear bumper.

AR88.20-P-2200LWG

25

Install load compartment well cover.

26

Install load compartment floor.

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1008-01A

Screw, equipotential bonding line to DC charger

Nm

10

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1009-01A

Screw, equipotential bonding line to AC charger

Nm

9

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1010-01A

Nut, equipotential bonding line for AC charger to body

Nm

16

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1011-01A

Screw, equipotential bonding line between AC charger and DC charger

Nm

9