AR42.30-D-8601D | Remove/install ABS/ABD or ABS/ETS hydraulic unit | 27.4.12 |
MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada
MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA
MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D42.30-1116-06
1 Hydraulic unit with control unit
2 ABS/ABD control unit multiplug
3 Hydraulic lines
4 Rubber mounts
| Remove, Install | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
| Important notes concerning repair work on the antilock brake system (ABS) | ||
| Notes on line connections to hydraulic unit | ||
1 | Withdraw ignition key | ||
2 | Disconnect multiplug (2) from control unit | ||
3 | Disconnect brake lines (3) at hydraulic unit | Installation: Never mix up the brake lines. | |
| Notes on line connections to hydraulic unit | ||
| |||
Seal connections and lines to avoid any dirt. | |||
4 | Remove hydraulic unit from bracket | Only store hydraulic unit upright. | |
5 | Check rubber mounts (4) at bracket | Replace if necessary. | |
6 | Install in the reverse order | ||
7 | Bleed brake system and test for leaks | ||
8 | Check fluid level in reservoir and correct if necessary | ||
| |||
9 | Perform function check with STAR DIAGNOSIS |
Hydraulic unit
Number | Designation | Model | ||
BA42.30-N-1003-03A | Threaded connection of brake lines on hydraulic unit | M101 | Nm | 16 |
M121 | Nm | - | ||
Hydraulic unit
Number | Designation | Model | Models | ||
BA42.30-N-1003-03A | Threaded connection of brake lines on hydraulic unit | M101 | Nm | 16 | 16 |
M121 | Nm | - | - | ||
000 589 75 03 00
Box wrench bit
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