210 589 03 43 00
Extraction and insertion tool
210 589 01 40 00
Bracket
Press out
1 | Attach extraction and insertion tool to rear axle shaft flange. |
2 | Screw on nut onto threaded pin. |
3 | Screw in threaded pin into threaded rod of extraction and insertion tool and tighten. |
4 | Push out rear axle shaft (37) using extraction and insertion tool and then remove. |
P35.30-0234-01
Inserting
5 | Clean splined profile of rear axle shaft (37) and rear axle shaft flange. |
6 | Slide rear axle shaft (37) into rear axle shaft flange. |
If it is too difficult to slide in, |
perform operation steps 7 to 16.
7 | Screw holder (039) onto shaft journal of rear axle shaft (37) and clamp into vise. |
8 | Insert 4 mm dia. drill bush (removable) (039a) and lock with screw/bolt (039c). |
Shown: Rear axle shaft with M241.5 thread |
039a | 4 mm dia. drill bush (removable) |
039b | 8 mm dia. drill and thread cutting bush (fixed) for rear axle shaft with M241.5 thread |
039c | Screw |
37 | Rear axle shaft |
P35.30-0233-01
Shown: Rear axle shaft with M241.5 thread |
039d | 8 mm dia. drill and thread cutting bush (fixed) for rear axle shaft with M261.5 thread |
P35.30-0232-01
9 | Drill core hole bore using drill bit (Ø 4 mm) to depth of approx. 20 mm (dimension a), while cooling and lubricating drill bit at same time. |
10 | Remove 4 mm dia. drill bush (removable) (039a) with screw/bolt (039c). |
11 | Drill core hole bore to a depth of approx. 20 mm using a drill bit (6.8 mm dia.) (dimension a), while at the same time cooling and lubricating the drill bit. |
12 | Precut thread M8 using a thread tap of stage 1 and 2. |
P35.30-0236-01
13 | Unscrew bracket (039) from rear axle shaft (37) and clamp in rear axle shaft (37) into vise. |
14 | Finish cutting thread M8 with thread tap of stage 3. |
15 | Draw the rear axle shaft (37) using extraction and insertion tool into the rear axle shaft flange. |
16 | Remove extraction and insertion tool from rear axle shaft flange. |
P35.30-0251-01