Attach/detach engine hoist

AR33.10-P-0105RG

Attach/detach engine hoist

06.02.2017

Model

190 with engine 178

Modification notes

18.01.2017

Assembly of  added

Operation step   12

1

Battery carrier

2

Bolts

3

Nuts

4

Bracket

5

Right air filter housing

6

Left air filter housing

19

Bolts

20

Heat shield

01

Engine hoist

02

Adaptation plates

01

Engine hoist

03

Lifting devices

04

Turnbuckles

7

Front engine suspension lug

8

Rear engine suspension lug

 Danger !

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger !

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A



Notes on working in engine compartment

AH60.00-P-0042-01RG

Install/remove

1

Open engine hood and move to vertical position

AR88.40-P-1000RG

2

Switch off ignition and store transmitter key outside of transmission range (min. 2 m)

3

Attach front cover for magnesium radiator cross member



000 588 13 98 00 Cover

WS98.00-P-0017B


When working in the engine compartment, the front cover for the magnesium radiator cross member must be fitted into place to protect the magnesium radiator cross member.
Otherwise, the surface coating of the radiator cross member made of magnesium may be damaged.

4

Remove engine cover

5

Carefully detach front prefuse box

AR54.15-P-1330RG

 Detach front prefuse box far enough to gain access to the bracket (4).

6

Unscrew nuts (3) and expose bracket (4)

7

Remove bolts (2) and remove battery carrier (1)

 Bolt, angle bracket for battery/battery frame to body

*BA54.10-P-1001-01G

8

Completely remove right air filter housing (5) and left air filter housing (6)

AR09.10-P-1150MNB

9

Remove cover above the ATL

 Installation: Check for correct seating of the cover.

10

Remove screw/bolts (19) and remove heat shield (20) upwards

 Bolt, upper heat shield to bracket/side heat shield

*BA09.40-P-1006-01ZA

11

Release and remove vacuum line from vacuum pump

AR43.05-P-1320RG

12

Bolt rear engine lifting lug (8) onto engine

 Lifting eye

*177589016200

13

Bolt engine lifting lug (7) onto engine (arrows)

 Lifting eye

*177589006200

14

Mount adaptation plates (02) onto engine hoist (01)

 The engine hoist (01) contains the lifting devices  (03) with rigging screw (04) and supporting struts.

 The spring tower supports of the engine hoist (01) may not be used.

 Adaptation plates

*240589013200

 Engine lifting device

*240589006100

15

Mount the adaptations for mounting onto the engine hoist (01)

 2 adaptations are required for mounting.

 Adaptation of engine lifting device

*642589006100

16

Mount preassembled engine hoist (01)


Particular attention should be paid at the designated locations for the adaptation plates (02) and the supporting struts to components, hoses, electrical lines and painted surfaces in the surrounding area!
Otherwise, the engine hoist (01) may be damaged or it may no longer be securely positioned.

 Observe the manufacturer's assembly specifications and safety information.

 The adaptation plates (02) must be mounted such that they are positioned crosswise to the vehicle's longitudinal members.

 Helper required.

17

Mount lifting devices (03) onto front and rear engine lifting lugs (7, 8)

 3 lifting devices are required for mounting.

 Mount

*240589006110

18

Align engine hoist (01) horizontally over the adaptation plates (02) and supporting struts, then tighten the threaded connections

 Installation: Check adaptation plates (02) and supporting struts are correctly seated.

19

Tighten rigging screws (04) and tighten lifting devices (03) finger-tight by doing so

20

Remove in the reverse order

 Turbocharger

Number

Designation

Engine 178

BA09.40-P-1006-01ZA

Bolt, upper heat shield to bracket/side heat shield

Nm

9

 Battery

Number

Designation

Model 190

BA54.10-P-1001-01G

Bolt, angle bracket for battery/battery frame to body

Nm

20