P27.00-2521-08
1 | Engine air intake duct | 93 | Plug | |
2 | Filler pipe |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Notes on automatic transmission | |||
Preparatory tasks | |||
1 | Remove engine air intake duct (1) upstream of air filter. | ||
2 | Remove bottom engine compartment paneling. | ||
3 | Check transmission for leak tightness and external damage. | If a leakage or external damage has been discovered, | |
| |||
determine and eliminate cause. | |||
4 | Carry out an oil change. | If an oil change is required. | |
| |||
5 | Connect vehicle diagnosis system, read out fault memory and clear if necessary. | ||
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6 | Operate parking brake and start engine. | | |
| Check | ||
7 | Carry out commissioning of dual-clutch transmission fully integrated transmission control electrohydraulic controller unit (Y3/14) with vehicle diagnosis system. | ||
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Conduct "Rev up" and "purge" subitems. | |||
8 | Warm up engine at idle speed in neutral position. | | |
The transmission oil level can be checked at a transmission oil temperature of 40 °C/104 °F or 70 °C/158 °F. A temperature tolerance of 2 °C or 3.6 °F is permissible for the measurement. | |||
9 | Call up "Check transmission oil level" function with vehicle diagnosis system. | Before checking the oil level, the engine must be run for at least 2 minutes in idle speed. | |
Run through the following steps in the vehicle diagnosis system: | |||
In the instrument cluster, an "F" flashes during the oil level check. | |||
10 | Release and detach plug (93) from filler pipe (2). | ||
11 | Guide dipstick into filler pipe (2) of transmission, check oil level at idle speed and repeat procedure 3 times. | | |
Refill quantity | |||
Dipstick | |||
12 | Extract or refill transmission oil. | If the transmission oil level is too high or too low. | |
There are 200 ml to 250 ml of transmission oil between the scale values on the dipstick (interval 5 mm). To increase the oil level in the transmission by 1 mm, add approx. 50 ml of new transmission oil. | |||
Use new transmission oil only. | |||
Refill quantity | |||
Hand pump | |||
Funnel | |||
13 | Guide dipstick into filler pipe (2) of transmission, check oil level at idle speed and repeat procedure three times. | If the transmission oil has been filled or extracted. | |
| |||
Check oil level in transmission at a transmission oil temperature of 40 °C/104 °F or 70 °C/158 °F. A temperature tolerance of 2 °C or 3.6 °F is permissible. | |||
Refill quantity | |||
Dipstick | |||
Hand pump | |||
Funnel | |||
If the oil level in the transmission is too high, | |||
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extract transmission oil. | |||
If the oil level in the transmission is too low, | |||
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add gear oil. | |||
14 | Place cap (93) on filler pipe (2). | ||
Concluding tasks | |||
15 | Remove vehicle diagnosis system from vehicle. | ||
| |||
16 | Perform engine test run and check transmission for proper operation and leak tightness. | ||
17 | Install lower engine compartment lining. | ||
18 | Install engine air intake duct (1) upstream of air filter. |
210 589 00 71 00
Hand pump
126 589 12 63 00
Funnel
168 589 01 21 00
Dipstick
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