AR20.40-D-5660NA | Remove/install viscous fan clutch | 15.2.12 |
ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada
ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA
ENGINE 612.981 in MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D20.40-0003-08
1 Viscous fan clutch
2 Fan wheel
3 Screw
7 Fan shroud
8 Radiator unit
9 Coolant line
4 Schraube
5 Counterholder
6 Retaining clips
Modification notes
| Remove/Install | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnect ground lead from battery | ||
| Notes on battery | ||
2 | Remove lock crossmember | ||
3 | Push radiator unit (8) forward completely. | ||
4 | Unclip retaining clamps (6) of fan shroud (7) and unhinge coolant line (9) at the fan shroud (7) | ||
5 | Block belt pulley of coolant pump with counterholder (5) | | |
6 | Unscrew bolt (4) of viscous fan clutch (1) and take out fan wheel (2) together with fan shroud (7) toward top | | |
| |||
7 | Take off fan wheel (2) at viscous fan clutch (1) | Installation:The installation position relative to the viscous fan clutch (1) is fixed by a rib on the fan wheel (2) | |
| |||
8 | Install in the reverse order |
Fan, fan clutch
Number | Designation | Engine 612.981 | |
BA20.40-N-1001-01F | Bolt of viscous fan clutch to clutch body | Nm | 54 |
BA20.40-N-1002-01F | Bolt of fan to viscous fan coupling | Nm | 9 |
Counterholder
611 589 00 40 00
Screwdriver bit
103 589 01 09 00
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