Remove/install starter

AR15.30-S-7100E

Remove/install starter

22.07.2019

Model

447 with engine 651

except code ZG2 (Permanent all-wheel drive)

Modification notes

19.07.2019

Work procedure revised

The whole document

4

Bracket

16

Heat shield

17

Bolts

18

Bolts

19

Nuts

M1

Starter

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

 

Remove/install

1

Detach ground line of on-board electrical system battery.

AR54.10-S-0003E

2

Remove engine cover.

AR01.10-S-2405E

3.1

Remove diesel particulate filter.

Model 447.### 1# with engine 651 except code MF4 (Emission class Euro 4 N1 GR.III/N2)

AR14.40-S-1000E

3.2

Remove the catalytic converter.

Model 447 with engine 651 with code MF4 (Emission class Euro 4 N1 GR.III/N2), Model 447.### 2# with engine 651 except code MF4 (Emission class Euro 4 N1 GR.III/N2)

AR49.10-S-5500EA

4

Remove the heat shield (16).

 To do this, remove screws (17).

 Bolt, starter heat shield to bracket

*BA15.30-N-1006-01G

 Bolt, starter heat shield to crankcase

*BA15.30-N-1008-01G

5

Remove bracket (4).

 Bolt, bracket for turbocharger at rear/center to turbocharger

*BA09.40-N-1002-01R

 Bolt, bracket for turbocharger at rear/center to crankcase

*BA09.40-N-1003-01R

6

Remove screws (18).

 Bolt, starter to crankcase

*BA15.30-N-1001-01G

7

Remove nuts (19).

 Nut, connection for circuit 30

*BA15.30-N-1002-01G

 Nut, circuit 50 connection

*BA15.30-N-1003-01G

8

Remove starter(M1) downward.



Check

9

Check starter drive pinion for damage and wear.

In the case of damage,



Replace starter (M1).

10

Check ring gear on flywheel or drive plate for damage and wear.

 To do so, rotate engine at crankshaft in direction of engine rotation.

 Counterholder

*651589004000

 Counterholder

*651589084000

Depending on the findings,



Replace flywheel or drive plate.

Remove/install flywheel / drive plate

AR03.30-S-8001E

11

Install in the reverse order.

 Turbocharger

Number

Designation

Engine 651 in model 447

BA09.40-N-1002-01R

Bolt, bracket for turbocharger at rear/center to turbocharger

Nm

20

 Turbocharger

Number

Designation

Engine 651 in model 447

BA09.40-N-1003-01R

Bolt, bracket for turbocharger at rear/center to crankcase

Nm

20

 Starter

Number

Designation

Engine 651

BA15.30-N-1001-01G

Bolt, starter to crankcase

Nm

40

 Starter

Number

Designation

Engine 651

BA15.30-N-1002-01G

Nut, connection for circuit 30

Nm

14

 Starter

Number

Designation

Engine 651

BA15.30-N-1003-01G

Nut, circuit 50 connection

Nm

6

 Starter

Number

Designation

Engine 651

BA15.30-N-1006-01G

Bolt, starter heat shield to bracket

Nm

9

 Starter

Number

Designation

Engine 651

BA15.30-N-1008-01G

Bolt, starter heat shield to crankcase

M6

Nm

9

M8

Nm

20