AR13.22-D-1202NA | Remove/install poly-V belt | 15.2.12 |
ENGINES 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
ENGINES 612.981 in MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada
ENGINES 612.981 in MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA
ENGINES 612.981 in MODELS 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D13.22-1101-06
1 Poly-V-belt
2 Tensioning device
3 Pin (dia. 4 mm)
4 Tensioner pulley
| Removing | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnect ground lead from battery | ||
| Notes on battery | ||
2 | Loosen poly-V-belt (1) | ||
3 | Remove poly-V-belt (1) | When carrying out further operations on the engine or timing case cover, relieve tensioning device (2). Check belt pulley sections and tensioning device (2) for damage and dirt, replace if necessary. | |
| Checking | ||
4 | Check poly-V-belt (1) | Check poly-V belt (1) for damage and traces of wear. Replace damaged poly-V belt (1). | |
Poly-V-belt length | |||
| Damage profiles for a poly-V belt | ||
| Install | ||
5 | Fit on poly V-belt (1) | Fit on poly V-belt (1), beginning at the tensioner pulley. See: | |
Running diagram of poly-V belt (1) | |||
6 | Tension poly-V belt (1) | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
7 | Connect ground lead to battery | ||
| Notes on battery | ||
8 | Encode radio, set clock |
Check values for single-belt drive
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