AR09.41-S-8620B | Removing, installing the boost air distribution pipe | 10.11.98 |
ENGINE 611.980 in MODEL 638.094 /194 /294
with CODE (MQ4) Engine OM611 DE22 LA (75 kW)
with CODE (MQ5) Engine OM611 DE22 LA (90 kW)
ENGINE 611.980 in MODEL 638.094 /194 with CODE (MQ3) Engine OM611 DE22 A (60 kW)
S09.41-2500-06
1 Air cleaner crosspipe
2 Charge air hose
3 Mixing housing
4 Intercooler
5 Front charge air pipe
6 Bolt
7 Bottom charge air pipe
8 Charge air hose
9 Charge air hose
10 Turbocharger
11 Pin
12 Clamp
| Removing, installing | ||
1 | Remove air cleaner crosspipe (1) | ||
2 | Remove charge air hose (2) at mixing housing (3) and at intercooler (4) | With code MQ3, instead of removing charge air hose (2) at intercooler (4), remove charge air hose (2) at front charge air pipe (5) | |
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3 | Remove bolts (6) attaching front charge air pipe (5) to axle-engine subframe | ||
4 | Remove bottom charge air pipe (7) at charge air hoses (8) and (9) | | |
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5 | Remove charge air hose (8) at turbocharger (10) | | |
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6 | Remove charge air hose (9) at intercooler (4) | With code MQ3, instead of removing charge air hose (9) at intercooler (4), remove charge air hose (2) at front charge air pipe (5) | |
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7.1 | Remove front grille | With code MQ3 | |
8.1 | Remove top crossmember | With code MQ3 Do not remove top crossmember complete, but pull back to the side | |
9.1 | Remove air guide | With code MQ3 | |
10.1 | Remove pin (11) for securing front charge air pipe (5) at radiator | With code MQ3 | |
11.1 | Take out front charge air pipe (5) | With code MQ3 Tilt radiator slightly in order to be able to take out front charge air pipe (5) | |
12 | Install in the reverse order |
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