ar0510d760102tsv

Rivet timing chain

Typ ar · temat 05.10 · wersja 0100 · 2018-12-13

Dotyczy: Engine 642 in model 907

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 1 Silnik › 05 Sterowanie pracą silnika › 05.10 Napęd łańcuchem rozrządu, napęd paskiem zębatym — Seria 907

EinPAS 15 Silnik › 15.17 Rozrząd silnika › 15.17.34 Napęd łańcuchowy/ pasek zębaty/ napęd kołami zębatymi — Seria 907

Dotyczy też silników/skrzyń biegów: 642 ***

AR05.10-D-7601-02TSV

Rivet timing chain

Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Engine

642 in model 907

Chain drive, belt drive

Number

Designation

Engine 642 in model 639
Engine 642 in model 906, 907

BA05.10-N-1005-01G

Bolt of rivet element in timing chain (reference value)

Nm

32

Rivet timing chain
Rivet timing chain
Rivet timing chain
Rivet timing chain

642 589 04 40 00

Tie-down set

642 589 00 33 00

Riveting tool

642 589 05 63 00

Assembly inserts

602 589 00 98 00

Case

When working on timing case recesses and cylinder heads, these must be protected with a clean rag against small falling parts. Parts which have fallen into the timing case recess or cylinder head, must be removed.
Engine damage could occur otherwise.

Rivet timing chain

1

Prepare separate parts of the special tools.


The separate parts of the special tools are stored in the case.



2

Install hold-down tool (6) at left cylinder head at exhaust camshaft side.


Ensure correct seating.



3

Check new, already inserted rivet link (1) for correct position in ends of new timing chain (2) (arrow a).


D05.10-1211-12

Rivet timing chain
Rivet timing chain

4

Insert assembly insert (8) with inscription "F12" in rivet press tool (5) and fix in place with screw.



5

Insert movable thrust piece (9) with inscription "D14" in rivet press tool (5).



6

Insert new outer plate (10).


The outer plate (10) is held magnetically.


P05.10-2411-01

P05.10-2409-01

Rivet timing chain

D05.10-A002-09

7

Position rivet press tool (5) so that spacer bushing (11) of assembly insert (8) lies on rollers of timing chain (2).

Ensure that pins(1a, 1b) of new riveted link(1) align with holes of new outer link(10).

8

Screw in thrust spindle at rivet press tool (5) until firm resistance is encountered.

When screwing in thrust spindle, ensure that pins(1a, 1b) of new riveted link(1) insert into holes of new outer link(10).

9

Remove thrust spindle by a few turns and remove rivet press tool (5).

10

Insert movable thrust piece (9) with inscription "D14" in rivet profile (arrow).

11

Attach rivet press tool (5) precisely over center of bolt (1a) at new outer plate (10).

12

Tighten thrust spindle at rivet press tool (5) to specified tightening torque   .

Bolt (1a) is riveted at new outer plate (10).

13

Remove thrust spindle by a few turns, position rivet press tool (5) precisely over center of bolt (1b) at new outer plate (10) and rivet bolt (1b) in same manner   .

14

Remove rivet press tool (5).

Rivet timing chain

15

Check the rivet points (arrows) for the correct riveting.


If there is a problem,

re-revit the rivet points (arrows).


For this purpose, repeat relevant previous operation steps.


P05.10-2237-01

Rivet timing chain

16

Remove hold-down tool (6).


D05.10-1211-12

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