ENGINE | 646 in MODEL 909 |
602 589 03 63 00
Thrust piece
602 589 04 63 00
Thrust spindle
642 589 00 33 00
Riveting tool
112 589 09 63 00
Assembly inserts
611 589 01 40 00
Retainer device
602 589 00 98 00
Case
When carrying out work on the timing case recess, cover it with a clean rags to prevent small parts dropping down. Parts that have fallen into the timing case recess must be removed otherwise the chain drive can be damaged.
The holding device must not be removed from cylinder head.
1 | Insert a new riveted link (1) and new center axle (2) together with the centering fork (3) from the case into the ends of the new timing chain (4). |
The center axle (2) is secured with the centering fork (3). |
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2 | Insert assembly insert (6) with the digit F5 into the rivet press tool (5) and fasten. |
3 | Insert assembly insert (7) with the digit D9 into the rivet press tool (5). |
The assembly insert (7) is move ably mounted on the thrust spindle. |
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4 | Press in new riveted link (1) as far as the stop with the rivet press tool (5). |
Ensure that the new riveted link (1) and the rivet press tool (5) are aligned. |
5 | Remove thrust spindle and remove rivet press tool (5). |
6 | Remove assembly insert (6) with the digit F5 and assembly insert (7) with the digit D9 from rivet press tool (5). |
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7 | Insert assembly insert (8) with the digit F1into the rivet press tool (5) and fasten with a screw/bolt. |
8 | Insert thrust piece (9) with digit D8 into the riveting press tool (5). |
The thrust piece (9) is move ably mounted on the thrust spindle. |
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9 | Place outer plate (10) into thrust piece (9) with digit D8. |
The outer plate (10) is retained magnetically. |
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10 | Put on rivet press tool (5) in such a way, that the spacer bushings of the guide are supported (arrows). |
11 | Screw in thrust spindle at rivet press tool (5) until solid resistance is present. |
12 | Take off rivet press tool (5). |
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13 | Turn thrust piece (9) with digit D8 on riveted profile (arrow). |
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14 | Position rivet press tool (5) exactly over the center of the pin (arrow). |
15 | Tighten thrust spindle at rivet press tool (5). |
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16 | Take off rivet press tool (5). |
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17 | Check riveting (arrows), re-rivet if necessary. |
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