AR05.10-D-7601-01TSV | Disconnect timing chain | ||
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on avoiding damage through contamination and foreign objects |
642 589 04 40 00
Tie-down set
602 589 04 63 00
Thrust spindle
602 589 04 63 01
Pressure pins
602 589 02 33 00
Chain separating tool
602 589 00 98 00
Case
When working on timing case recesses and cylinder heads, these must be protected with a clean rag against small falling parts. Parts which have fallen into the timing case recess or cylinder head, must be removed.
Engine damage could occur otherwise.
1 | Prepare separate parts of the special tools. |
The separate parts of the special tools are stored in the case. |
2 | Insert pressure pin (1) into thrust spindle (2) and tighten union nut (3). |
3 | Tighten guide (4a) of pilot bushing (4). |
4 | Screw thrust spindle (2) into pilot bushing (4). |
5 | Screw pilot bushing (4) by some revolutions into the chain breaker tool (5). |
Pressure pin (1) may not protrude into conically beveled area of guide (4a). |
If necessary, | |
| |
correct position of pressure pin (1). |
6 | Attach adapter (6) to the chain breaker tool (5). |
The adapter (6) is held magnetically. |
D05.10-1214-12
7 | Attach hold-down tool (10) to right cylinder head at intake camshaft side. |
Ensure correct seating. |
D05.10-1222-11
8 | Cover timing case recess and left cylinder head with clean rag. |
9 | Fit chain breaker tool (5) on the timing chain (7) on right intake camshaft sprocket. |
10 | Screw pilot bushing (4) into chain breaker tool (5) until openings of guide (4a) and adapter (6) surround timing chain bolt (8) (arrows a). |
11 | Screw thrust spindle (2) into pilot bushing (4) and press out timing chain bolt (8). |
D05.10-1215-12
12 | Remove thrust spindle (2) from pilot bushing (4) and remove chain breaker tool (5). |
13 | Remove the timing chain bolt (8) from the guide (5a). |
Do not allow timing chain bolt (8) to fall into timing case recess or cylinder head. |
D05.10-1216-11
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