Installing and removing the support device for the engine block

AR01.00-P-0201SM

Installing and removing the support device for the engine block

13.6.05



Remove

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove CBS rear end

Except model 450.418

AR88.20-P-1900SM

Model 450.418

AR88.20-P-1900CR

2

Remove CMS Rear

AR88.20-P-1950SM

3

Remove right rear wheel

AR40.10-P-1100SM

4

Remove inner fender from rear fender

AR88.10-P-1400SM

5

Remove bolt for crossmember on frame-type integral support on the right

See: 

Removing/installing rear axle crossmember

AR35.15-P-0250SM

6

Remove the alternator cover

AR15.40-P-5032-02SN

7

Remove poly-V-belt

AR13.22-P-1202SM

8.1

Remove poly-V-belt of supercharger

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-1202SM

9

Remove bolts (1) for alternator (2) bracket

10

Remove alternator (2) bracket

11.1

Remove the poly-V-belt tensioning device for compressor

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-3200SM

12

Remove rear engine mount

 At right rear.

AR22.10-P-1160SM

 Support using a suitable lifter.

13

Unscrew bolts for timing case cover (3)

Install bracket

14

Mount engine block (4) bracket on timing case cover and mount engine mount fastening (frame-type integral support)

 Picture A.

 Then remove lifter.

 Engine 160

*BA01.40-P-1002-01M

 Engine 660

*BA01.40-P-1003-01N

 Engine 160

*BA22.10-P-1005-01M

 Engine 660

*BA22.10-P-1005-01N

 Retainer

*450589296300



Installing

15

Remove engine block (4) bracket

 Support using a suitable lifter.

16

Screw in bolts for timing case cover (3)

 Engine 160

*BA01.40-P-1002-01M

 Engine 660

*BA01.40-P-1003-01N

17

Install rear engine mounting

 At right rear.

AR22.10-P-1160SM

 Support using a suitable lifter.

18.1

Attach poly-V-belt tensioning device for compressor

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-3200SM

19

Install alternator (2) bracket using bolts (1)

 Engine 160

*BA15.40-P-1005-01G

 Engine 660

*BA15.40-P-1004-01H

20.1

Install poly-V-belt of compressor

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-1202SM

21

Install poly-V-belt

AR13.22-P-1202SM

22

Install the alternator cover

AR15.40-P-5032-02SN

23

Screw bolt for crossmember on frame-type integral support on the right

See: 

Removing/installing rear axle crossmember

AR35.15-P-0250SM

24

Install inner fender in rear fender

AR88.10-P-1400SM

25

Install right rear wheel

AR40.10-P-1100SM

26

Install CMS at the rear

AR88.20-P-1950SM

27

Install CBS at rear

Except model 450.418

AR88.20-P-1900SM

Model 450.418

AR88.20-P-1900CR

Number

Designation

Engine
160.910

Engine
160.920

BA01.40-P-1002-01M

Bolt for timing case cover on crankcase

Initial torque

Nm

12

12

Subsequent tightening

Nm

9.5

9.5

Number

Designation

Engine 660.940

BA01.40-P-1003-01N

Bolt for timing case cover on crankcase

Initial torque

Nm

12

Subsequent tightening

Nm

10

Number

Designation

Engine
160.910

Engine
160.920

BA15.40-P-1005-01G

Bolt for alternator bracket on crankcase

M8

Clearance hole

Nm

9.5

9.5

M6

Blind hole

Nm

12

12

Number

Designation

Engine
660.940

BA15.40-P-1004-01H

Bolt for alternator bracket on crankcase

M6

Nm

11

M8

Nm

27

Number

Designation

Engine 160.910

Engine 160.920

BA22.10-P-1005-01M

Bolt for rear engine support on frame-type integral support

Nm

58

58

Number

Designation

Engine 660.940

BA22.10-P-1005-01N

Bolt for rear engine support on frame-type integral support

Nm

58