AR83.65-D-2260A | Remove/install insulation element of rear-end door | 17.3.10 |
MODEL 903.662 with CODE (ZA8) Refrigerator vehicle
MODEL 903.662 with CODE (ZA5) Freezer vehicle
D83.65-0043-09
1 Tailgate
4 Rear side of insulation element
3 Screw
2 Front side of insulation element
| Removing | ||
1 | Remove inside door opener | On right rear-end door only | |
2 | Expose bolts (3) of insulating element (2) | Remove sealing compound on bolt heads. | |
3 | Separate edge sealing between insulation element (2) and rear-end door (1) all-round | ||
4 | Separate insulation element from rear-end door | Do not damage insulation foam on rear of insulation element. Carefully cut through adhesive points (4 in area of lower bolt holes and 4 at top of outer door contact surface). | |
5 | Remove residue adhesive on rear door and on insulation element | ||
| Install | ||
6 | On the rear of the insulation element in the area of the outer door contact surface apply at 8 points walnut-sized dots of sealing compound (arrows) | The sealing compound dots serve as adhesive points. Apply sealing compound dots at the lower end of the insulation element in area of the 4 bolt holes. | |
7 | Apply insulation element (2) to rear-end door (1) and tighten | When fitting the insulation element on the right-hand rear door route the door lock linkage outwards. | |
8 | Cover up bolt heads using sealing compound | ||
9 | Apply sealing compound to gap between insulation element and rear door all round | ||
10 | Install inside door opener | on right rear-end door only |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1059-01A | White sealant | A 004 989 34 20 |